2004 Toyota Highlander Electrical system Problems
- Complaints
- 18about this part
- Share
- 6%of 286 total for the year
- Median mileage
- 63,750miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 18 complaints about the electrical system of the 2004 Toyota Highlander, 6% of the 286 complaints for this model year. Where a mileage was given, the median is 63,750 miles.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“When driving the heater or the air will just come on, usually when you would drive over a rough spot in the street.usually the air will come on in the winter and the heater will come on in summer.call Toyota they said cost about 800.00. I had it fix by an independent garage.it still cost me 370.00. Then I go on line and out there's hundreds if not lots more people that have the same problem.I think since there is so many people that this same problem that Toyota should reimburse us at least partly.”
NHTSA complaint #10714718, filed 2015-05, 98,000 miles“I noticed that my original equipment/manufacturer passenger-side low-beam headlight lens had a burnt spot on the inside of the lens (clearly melted lens material). I checked the headlight bulb, which is a factory-installed kaito model hb3 low-beam bulb. The bulb was discolored black and smoky looking with an obvious bulge of melted glass in one side of the bulb. The low-beam headlights still work, but the bulb seemingly has overheated, melting both the bulb glass and the inside of the lens assembly.”
NHTSA complaint #10610270, filed 2014-07, 139,664 miles“Intermittent loss of A/C and/or heat and finally total loss of A/C on my 2004 Toyota Highlander. Initial fix was to tighten the nut on the temperature control. I found that this problem was inherent after going to the web and learning of the many problems with the assembly and the quick fix. Essentially the A/C stopped working entirely. I brought it to my private mechanic and he found that the cable from the temperature control to the mother board was broken. …”
NHTSA complaint #10413917, filed 2011-07, 107,578 miles“A 2004 Toyota Highlander signal light (safety item) is malfunctioning and when I took it to Toyota dealer (darcars), I was told I have to change the navigation system (luxury item) which currently is working. I have no idea why they had to integrate these two functions when one is a safety and the other one is luxury items. Besides, it costs $6000 + labor + tax to change the navigation system. After intensive search on the internet I found out that Toyota knows about the problem except they only cover the problem under the 36,000mile/3 year warranty. …”
NHTSA complaint #10359218, filed 2010-10, 79,000 miles“I bought a 2004 Toyota Highlander in november of 2003 because my husband and I found out we were pregnant and needed a bigger car. Three months and 5000 miles later I had to be towed to the dealership because of a defect in a chip in the motherboard. (some sensor defect that caused the asc mechanism to foul up.) anyway, on monday, the same thing happened again at 50500 miles, but this time the cause was a steering sensor actuator. Of course, the car is no longer under warranty. …”
NHTSA complaint #10145437, filed 2005-12, 50,556 milesRelated service bulletins
- 10238157May 30, 2023TSB: The Immobilizer and Smart Key Reset is a feature that allows the registration of new keys when all master keys are lost. Once the system is reset, all previously registered…
- 10182983Oct 12, 2020TT: Some customers may encounter Bluetooth® connectivity concerns such as: ?Difficulty to pair the phone. ?Intermittent Bluetooth® failure to connect to the vehicle when first…
- 10164330Jul 1, 2019TSB: REVISION NOTICE July 01, 2019 Rev2: ? Applicability has been updated to 2019 ? 2020 model year Toyota vehicles. ? The Techstream Preparation and Process Overview sections…
- 10155247Feb 28, 2019TT: Some customers may encounter Bluetooth® connectivity concerns such as: ? Difficulty to pair the phone. ? Intermittent Bluetooth® failure to connect to the vehicle when first…
- 10133654Nov 22, 2017TSB: REVISION NOTICE November 22, 2017 Rev1: ? Applicability has been updated to include 2014 ? 2018 model year vehicles. Any previous printed versions of this bulletin should be…
- 10152205Jan 6, 2017TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes SB No. T-SB-0101-11. Applicability has been updated to include 2016 ? 2017 model year vehicles…
- 10132930Nov 29, 2016TSB: OBSOLETE NOTICE: September 14, 2016: This bulletin is now obsolete. Please see T-SB-0134-16.
- 10150418Sep 14, 2016TSB: Supersession Notice. Flash reprogramming allows the ECU software to be updated without replacing the ECU. Flash calibration updates for specific vehicle models/ECUs are…
- 10134320Mar 8, 2016TT: Some customers may encounter Bluetooth connectivity concerns such as: ? Difficulty pairing the phone. ? Intermittent Bluetooth failure to connect when first turning on the…
- 10134140Jan 11, 2016Tech Tip: Some customers may experience difficulty programming HomeLink.
Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 1 | 10% |
| 2024 | 6 | 14% |
| 2023 | 12 | 6% |
| 2022 | 23 | 9% |
| 2021 | 28 | 5% |
| 2020 | 18 | 6% |
| 2019 | 56 | 11% |
| 2018 | 24 | 9% |
| 2017 | 46 | 17% |
| 2016 | 14 | 13% |
| 2015 | 52 | 27% |
| 2014 | 35 | 26% |
| 2013 | 26 | 13% |
| 2012 | 29 | 16% |
| 2011 | 23 | 13% |
| 2010 | 53 | 25% |
| 2009 | 20 | 15% |
| 2008 | 44 | 11% |
| 2007 | 23 | 19% |
| 2006 | 26 | 9% |
| 2005 | 25 | 11% |
| 2004 | 18 | 6% |
| 2003 | 15 | 6% |
| 2002 | 13 | 4% |
| 2001 | 5 | 4% |
Other parts of the 2004 Toyota Highlander
58 complaintsVehicle speed control
40 complaintsSteering
35 complaintsVisibility (wipers, defrost, mirrors)
29 complaintsBrakes
24 complaintsEngine cooling
20 complaintsElectronic stability control
17 complaintsEngine
16 complaintsExterior lighting
14 complaintsEquipment
10 complaintsAir bags
9 complaintsTires
9 complaints
← All problems reported for the 2004 Toyota Highlander
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology