Skip to content
Electrical systemPart report

2004 Toyota Highlander Electrical system Problems

Complaints
18about this part
Share
6%of 286 total for the year
Median mileage
63,750miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 18 complaints about the electrical system of the 2004 Toyota Highlander, 6% of the 286 complaints for this model year. Where a mileage was given, the median is 63,750 miles.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“When driving the heater or the air will just come on, usually when you would drive over a rough spot in the street.usually the air will come on in the winter and the heater will come on in summer.call Toyota they said cost about 800.00. I had it fix by an independent garage.it still cost me 370.00. Then I go on line and out there's hundreds if not lots more people that have the same problem.I think since there is so many people that this same problem that Toyota should reimburse us at least partly.”

NHTSA complaint #10714718, filed 2015-05, 98,000 miles

“I noticed that my original equipment/manufacturer passenger-side low-beam headlight lens had a burnt spot on the inside of the lens (clearly melted lens material). I checked the headlight bulb, which is a factory-installed kaito model hb3 low-beam bulb. The bulb was discolored black and smoky looking with an obvious bulge of melted glass in one side of the bulb. The low-beam headlights still work, but the bulb seemingly has overheated, melting both the bulb glass and the inside of the lens assembly.”

NHTSA complaint #10610270, filed 2014-07, 139,664 miles

“Intermittent loss of A/C and/or heat and finally total loss of A/C on my 2004 Toyota Highlander. Initial fix was to tighten the nut on the temperature control. I found that this problem was inherent after going to the web and learning of the many problems with the assembly and the quick fix. Essentially the A/C stopped working entirely. I brought it to my private mechanic and he found that the cable from the temperature control to the mother board was broken. …”

NHTSA complaint #10413917, filed 2011-07, 107,578 miles

“A 2004 Toyota Highlander signal light (safety item) is malfunctioning and when I took it to Toyota dealer (darcars), I was told I have to change the navigation system (luxury item) which currently is working. I have no idea why they had to integrate these two functions when one is a safety and the other one is luxury items. Besides, it costs $6000 + labor + tax to change the navigation system. After intensive search on the internet I found out that Toyota knows about the problem except they only cover the problem under the 36,000mile/3 year warranty. …”

NHTSA complaint #10359218, filed 2010-10, 79,000 miles

“I bought a 2004 Toyota Highlander in november of 2003 because my husband and I found out we were pregnant and needed a bigger car. Three months and 5000 miles later I had to be towed to the dealership because of a defect in a chip in the motherboard. (some sensor defect that caused the asc mechanism to foul up.) anyway, on monday, the same thing happened again at 50500 miles, but this time the cause was a steering sensor actuator. Of course, the car is no longer under warranty. …”

NHTSA complaint #10145437, filed 2005-12, 50,556 miles

Related service bulletins

Electrical system: other model years

YearComplaintsShare of year
2025110%
2024614%
2023126%
2022239%
2021285%
2020186%
20195611%
2018249%
20174617%
20161413%
20155227%
20143526%
20132613%
20122916%
20112313%
20105325%
20092015%
20084411%
20072319%
2006269%
20052511%
2004186%
2003156%
2002134%
200154%

Other parts of the 2004 Toyota Highlander

Transmission and drivetrain
58 complaints
Vehicle speed control
40 complaints
Steering
35 complaints
Visibility (wipers, defrost, mirrors)
29 complaints
Brakes
24 complaints
Engine cooling
20 complaints
Electronic stability control
17 complaints
Engine
16 complaints
Exterior lighting
14 complaints
Equipment
10 complaints
Air bags
9 complaints
Tires
9 complaints

← All problems reported for the 2004 Toyota Highlander

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology