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BrakesPart report

2004 Volvo S60 Brakes Problems

Complaints
9about this part
Share
5%of 198 total for the year
Median mileage
77,600miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 9 complaints about the brakes of the 2004 Volvo S60, 5% of the 198 complaints for this model year. Where a mileage was given, the median is 77,600 miles. 4 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I was driving 35-40 MPH when a vehicle 2 cars ahead of me had to make a quick stop. I did not see this happen in time, slammed on my brakes and consequently smashed into the back of the car in front of me, who then hit the car in front of him. I totaled my car. The passenger air bag deployed and filled my car with smoke (or whatever that is) however, the driver air bag did not deploy. I was rushed to a trauma center and my injuries include my back, neck and I lost a tooth from my face hitting the steering wheel. My chest and legs are covered in bruises from the seat belt. …”

NHTSA complaint #10544288, filed 2013-09, 103,800 miles

“Good afternoon, we have experienced a catastrophic failure of the emergency brake, whereby the brake lining of the e-brake is of an organic compound and according to the Volvo technician swells when it gets wet, causing the e-brake to lock-up. My bride was in our neighborhood when this occurred, causing the entire braking assembly and associated parts to be ripped and busted loose. Volvo charged us $2100 in parts and labor to fix this. Volvo techs did say that this happens alot, but alot at speed (faster than 25mph). Can you imagine this e-brake lock-up at highway speeds. …”

NHTSA complaint #10481300, filed 2012-10, 100,000 miles

“I was leaving ucla parking garage (I'm an rn there) when I put my Volvo 2004 S60 into gear and it took off backwards like a rocket, car was thrown into a concrete post far away from where I began. I immediately put car in park since I thought I'd get out and see what on earth happened, but it then lunged forward by itself and took off without stopping!!! Thank god it was 6pm and not an hour earlier when many staff would have been in garage, I'd have run them over! I also turned off ignition with key, nothing helped!! …”

NHTSA complaint #10219547, filed 2008-02, 24,500 miles

“2004 Volvo S60 2.5t. Purchased the car used in sept 07. 6-5-08 panel displayed open rear door while driving 65mph on highway, my door was not opened. Car jerked as if there was power loss, AC went off, brake failure light on panel, power windows and locks did not work, temp 105 , then driver panel went black. Car jerked 3 times in mid traffic, I was scared to death for my life. Arrived at my exit, pulled over to a gas station, engine still running but sluggish, radio was still on, power door locks and windows did not work, AC off. …”

NHTSA complaint #10230386, filed 2008-06, 70,000 miles

“The 2.4l 2004 Volvo S60 experiences erratic behavior and engine failure when operating multiple concurrent electrical systems. When these systems (operated within specified guidelines) are used concurrently they cause the following conditions: engine failure, loss of power steering, loss of brakes. …”

NHTSA complaint #10677090, filed 2015-01, 100,000 miles

Related service bulletins

Brakes: other model years

YearComplaintsShare of year
2024418%
2022213%
2021225%
2020542%
201928%
201716%
201614%
201558%
201356%
201265%
2007210%
2006516%
200525%
200495%
200343%
200221%
200163%

Other parts of the 2004 Volvo S60

Engine cooling
63 complaints
Fuel system
55 complaints
Engine
22 complaints
Electrical system
21 complaints
Seats
12 complaints
Transmission and drivetrain
12 complaints
Vehicle speed control
11 complaints
Air bags
9 complaints
Steering
9 complaints
Tires
9 complaints
Exterior lighting
7 complaints
Equipment
4 complaints

← All problems reported for the 2004 Volvo S60

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology