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Exterior lightingPart report

2004 Volvo S60 Exterior lighting Problems

Complaints
7about this part
Share
4%of 198 total for the year
Median mileage
82,927miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the exterior lighting of the 2004 Volvo S60, 4% of the 198 complaints for this model year. Where a mileage was given, the median is 82,927 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“About every 2-3 month when I go to start my Volvo S60 the front left light blows out. I have had my car for a little over a year and have had to replace the headlamps 5 times. The first time I changed the lights I did not wear gloves so it could have possible been my fault. Everytime after I have worn gloves to change the lights and still have the same problem.”

NHTSA complaint #10240972, filed 2008-09, 85,854 miles

“I own a 2004 Volvo s60r that has turn signal issues. There was no event leading up to the failure. Simply one day it no longer worked 100% of the time. When using the turn indicator stock to signal a left turn it will not do so if I fully depress it into the lock position. If I hold it only part of the way before it locks into the position it sometimes works. If I do put it into the fully locked position and turn the steering wheel sometimes it may work and sometimes it may not. This only effects the left turn signal and not the right. …”

NHTSA complaint #10345958, filed 2010-07, 70,000 miles

“Purchased auto new. It would seem that I have had some of the same problems mentioned by others. Car stalling on highway at 65 miles per hour, twice, very scary. Pulled off and restarted. (fuel pressure sensor malfunction) seems there is a recall however when I inquired my VIN # was not included. Costly repair as must purchase part from dealer. Driver side head lamp, low beam, has been replaced so often lost track, over half a dozen times, is out now! Have never replaced passenger side lamp! I point out the other S60's I see on the road with a headlamp light out to my kids as a game now.”

NHTSA complaint #10365777, filed 2010-11, 80,000 miles

“When turning a corner, the engine stopped, steering stopped working and lights on dashboard come on. This happened a second time two days later. Took to independent mechanic and he checked all work he had done in the past plus checked the whole car out and he could not find why the car stopped. Two days later the car again stalled out when in traffic - engine stopped, steering stopped working and lights on dashboard came on. Last two times this happened I was driving on a straight road. This has happened 5 times now in the last week. …”

NHTSA complaint #10444626, filed 2012-01, 95,100 miles

“Bulbs continuously burns out causing errors that cannot be readily fix by the owner. Bulbs such as for headlights, turn signals and rear lights burn out constantly. We are averaging a bulb replacement every 2 months.”

NHTSA complaint #10243524, filed 2008-09

Related service bulletins

Exterior lighting: other model years

YearComplaintsShare of year
201928%
201414%
201311%
201232%
200715%
2006310%
200512%
200474%
200398%
200253%
200152%

Other parts of the 2004 Volvo S60

Engine cooling
63 complaints
Fuel system
55 complaints
Engine
22 complaints
Electrical system
21 complaints
Seats
12 complaints
Transmission and drivetrain
12 complaints
Vehicle speed control
11 complaints
Air bags
9 complaints
Brakes
9 complaints
Steering
9 complaints
Tires
9 complaints
Equipment
4 complaints

← All problems reported for the 2004 Volvo S60

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology