2004 Volvo S60 Engine Problems
- Complaints
- 22about this part
- Share
- 11%of 198 total for the year
- Median mileage
- 106,000miles
- Trend
- RisingComplaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.
NHTSA recorded 22 complaints about the engine of the 2004 Volvo S60, 11% of the 198 complaints for this model year. Where a mileage was given, the median is 106,000 miles. 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Car is Volvo S60 2004 trim 2.4 4 door sedan fwd has 90317 miles on it. From last few weeks when I am driving vehicle it starts losing power and a warning come try slow down or shift up and my check engine light started blinking. This happened 4 times in last 1 week as the result I need to pull my car to safe place and restart that and then it runs better. This has really put me in danger to myself and other people on road. I am scare of driving the car in multiple lane roads in other lanes. …”
NHTSA complaint #11042866, filed 2017-11, 90,112 miles“Approximate a month later after I brought 2004 Volvo S60 at dec 2011, when I was driving in freeway to post office, what a sudden, the engine stalled without warning, I press the accelerate pedal, but it was not response, but the car still hv a little momentum, then it turn it to the corner and the car was stopped. I turn off the key and restart the car again, it worked.after a year, the problem come back again and the frequency become more, up til dec, 2012, 3 more times same problem incurred. It was scary.”
NHTSA complaint #10487931, filed 2012-12, 78,500 miles“The vehicle on several occasions will completely shut off while in the middle of driving. I have taken it to several mechanics and was advised that they cannot find anything wrong with it. I have had this happen while driving on the expressway at over 70 MPH and local at 35 MPH. I have to immediately shift to neutral and turn the car back on. It is extremely scary. I have been lucky that there has never been anyone behind me, but if someone is behind me and it happens again, there will definitely be an accident. This has happened 8 times now.”
NHTSA complaint #10463663, filed 2012-06, 70,000 miles“The pcv flame trap has clogged in my 2004 Volvo S60 with only 41,000 miles and as it turns out, this is a $1200 job. I wouldn't be so dismayed had I not discovered that this is an extremely prevalent problem and that it is guaranteed to happen to your car prior to 100,000 miles. That there is nearly no amount of maintenance one can do to prevent this problem. The worst part about this problem is that if it's not repaired promptly, it will lead to oil burning and the damaging of various seals in the engine which will lead to catastrophic engine failure. …”
NHTSA complaint #10460300, filed 2012-06, 41,000 miles“Driving home after purchasing the car (yeah), I was turning into a parking lot, so my speed was descending and the car stalled. I wrote it off as my fault because it did not happen again until 3 months later. Within the past 3 weeks the car has stalled while in motion approx. 6 times. Volvo stated the recalled part for this issue was replaced in 2009. I notified the dealer and have a appointment for repair, at my expense because it was already replaced. Meanwhile I will not drive the car due to the lack of safety. Wish I would have researched the car model before purchase.”
NHTSA complaint #10531592, filed 2013-07, 135,500 milesRelated service bulletins
- 11032678Apr 23, 2026This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify…
- 10157864Feb 9, 2019This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10110147Jun 14, 2016All new Volvo engines leave the factory filled with Castrol EDGE Professional as an integral part of their delivery of high performance. Castrol EDGE Professional?s outstanding…
Engine: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 1 | 5% |
| 2022 | 2 | 13% |
| 2021 | 1 | 13% |
| 2020 | 1 | 8% |
| 2019 | 1 | 4% |
| 2017 | 1 | 6% |
| 2016 | 10 | 37% |
| 2015 | 23 | 39% |
| 2014 | 12 | 48% |
| 2013 | 36 | 41% |
| 2012 | 61 | 50% |
| 2008 | 2 | 20% |
| 2007 | 2 | 10% |
| 2006 | 6 | 19% |
| 2005 | 3 | 7% |
| 2004 | 22 | 11% |
| 2003 | 5 | 4% |
| 2002 | 5 | 3% |
| 2001 | 2 | 1% |
Other parts of the 2004 Volvo S60
63 complaintsFuel system
55 complaintsElectrical system
21 complaintsSeats
12 complaintsTransmission and drivetrain
12 complaintsVehicle speed control
11 complaintsAir bags
9 complaintsBrakes
9 complaintsSteering
9 complaintsTires
9 complaintsExterior lighting
7 complaintsEquipment
4 complaints
← All problems reported for the 2004 Volvo S60
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology