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Exterior lightingPart report

2005 Volvo S60 Exterior lighting Problems

Complaints
1about this part
Share
2%of 44 total for the year
Median mileage
67,728miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 1 complaints about the exterior lighting of the 2005 Volvo S60, 2% of the 44 complaints for this model year. Where a mileage was given, the median is 67,728 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Headlight wiring and connector burned causing light to go out. The dealer replaced the wiring and connector according to a TSB issued by Volvo. Dealer stated that they had repaired several volvos with this problem. Although the dealer said this was a safety issue and Volvo issued a TSB and provided a repair kit for repairs Volvo does not consider this a safety issue. Thankfully, only one light burned out at the time otherwise I would have crashed at 70 MPH. Dealer said both headlight wiring cables and connectors were burnt and they replaced both. …”

NHTSA complaint #10319831, filed 2010-03, 67,728 miles

Related service bulletins

Exterior lighting: other model years

YearComplaintsShare of year
201928%
201414%
201311%
201232%
200715%
2006310%
200512%
200474%
200398%
200253%
200152%

Other parts of the 2005 Volvo S60

Fuel system
10 complaints
Engine cooling
7 complaints
Electrical system
6 complaints
Tires
6 complaints
Body and structure
4 complaints
Engine
3 complaints
Other or unknown
3 complaints
Brakes
2 complaints
Electronic stability control
2 complaints
Steering
2 complaints
Suspension
2 complaints
Transmission and drivetrain
2 complaints

← All problems reported for the 2005 Volvo S60

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology