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BrakesPart report

2005 Volvo XC90 Brakes Problems

Complaints
3about this part
Share
1%of 223 total for the year
Median mileage
80,275miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 3 complaints about the brakes of the 2005 Volvo XC90, 1% of the 223 complaints for this model year. Where a mileage was given, the median is 80,275 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“A national distributor of replacement automobile parts provided the incorrect size front brake rotors for a 2005 Volvo xc-90. A owens cross road, al auto repair shop that installed these front brake rotors blamed the national distributor's catalog error for smaller (approximately 0.50 inch) front brake rotors which are sold as an exact replacement for the original Volvo rotors. The front brake pads actually exceeded the front rotors outer diameter and should have been obvious to any responsible auto mechanic. …”

NHTSA complaint #10403529, filed 2011-05, 106,550 miles

“The contact owns a 2005 Volvo XC90. The contact noticed that the space between the accelerator and brake pedals was only 4 1/2 inches wide. The width of his foot is 5 inches wide. There is an insufficient amount of space to adequately apply pressure to the accelerator pedal without also depressing the brake pedal. The dealer stated that they were aware of the failure, but have not made any efforts to correct the design. The VIN was unknown. The failure and current mileages were 54,000.”

NHTSA complaint #10243300, filed 2008-09, 54,000 miles

“Brake problem at 13000 miles and again at 25000, costly repair, the truck weighs 6000 lbs and brake system is not adequate for vehicle. Caliper had to be replaced on new vehicle! Please investigate, I know this will happen again, brakes have excessive dust, wear fast.”

NHTSA complaint #10156932, filed 2006-05

Related service bulletins

Brakes: other model years

YearComplaintsShare of year
2025414%
2024513%
2023512%
202213%
2021717%
2020412%
2019614%
20181223%
2017810%
2016158%
2011211%
201018%
2009229%
200827%
2007513%
200636%
200531%
2004194%
200378%

Other parts of the 2005 Volvo XC90

Transmission and drivetrain
62 complaints
Electrical system
51 complaints
Engine cooling
40 complaints
Fuel system
33 complaints
Engine
29 complaints
Exterior lighting
25 complaints
Other or unknown
10 complaints
Steering
8 complaints
Visibility (wipers, defrost, mirrors)
7 complaints
Tires
6 complaints
Equipment
5 complaints
Air bags
4 complaints

← All problems reported for the 2005 Volvo XC90

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology