1996 Chevrolet Suburban Engine cooling Problems
- Complaints
- 36about this part
- Share
- 10%of 360 total for the year
- Median mileage
- 68,251miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 36 complaints about the engine cooling of the 1996 Chevrolet Suburban, 10% of the 360 complaints for this model year. Where a mileage was given, the median is 68,251 miles. 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I have replaced the intake manifold gasket twice now for my 1996 Chevrolet Suburban. Both times it has cost me over $650.00. Both mechanics told me that they see these at least twice a week on the 5.7 engines. They knew exactly what was wrong. They actually laughed when I asked them if it was set up as a recall item for this engine.”
NHTSA complaint #10074735, filed 2004-06, 97,000 miles“I have owned 2 1996-1997 Chevrolet Suburban and have had the intake manifold leak on both at about 85000 miles. I did a little local research and found that this is a very common problem for the vortec 5.7 engine. When I called the dealership about a coolant leak from the engine area, the service writer said this was most likely the intake manifold because they get that all the time. Toay, I noticed a coolant puddle in my drive way and upon looking into it, my latest 1996 Suburban with a vortec 5.7 is leaking at the intake manifold. This is a costly problem to the consumer. …”
NHTSA complaint #10072711, filed 2004-05, 115,000 miles“Latent defects and the gmc Suburban. The consumer has experienced several problems with vehicle. The front output shaft seals had to be replaced, the intake manifold gasket had to be replaced, and the AC heater knob had to be replaced. When the dealer was notified they fail to fix problems and he consumer had to pay at there own expense. Please respond promptly in helping to resolve matter.”
NHTSA complaint #10042136, filed 2003-10, 35,963 miles“Fan switch located on the dashboard that controlled the air ventilation melted the wiring harness. Dealership replaced the switch and the wiring harness twice. Dealership indicated that this was a high demand part.”
NHTSA complaint #10074113, filed 2004-05, 50,000 miles“Engine stops running with no warning. This can occur while idling, accelerating, cruise speed, any time of year, any weather condition. Sometimes it will restart by shifting to n and re-cycling ignition switch without having to stop or leave road. Sometimes, as is the present case, it will not restart. I have owned this vehicle since new. This has been an ongoing problem beginning at 80,000 mi. Manufacturer extended warranty to 120,000 miles, has continued beyond warranty period and is a source of safety concern. …”
NHTSA complaint #10152834, filed 2006-03, 80,000 milesRelated service bulletins
- 10246631Sep 1, 2013Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
- 10139019May 3, 2013This preliminary informational bulletin provides information on High Oil Pressure on Startup After Engine Replacement Concern.
- 10014959Mar 1, 2005Replacement of connector when replacing fuel tank module/fuel pump module.
Engine cooling: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 6 | 13% |
| 2023 | 9 | 7% |
| 2022 | 5 | 4% |
| 2021 | 11 | 5% |
| 2020 | 1 | 2% |
| 2019 | 2 | 3% |
| 2015 | 1 | 0% |
| 2010 | 1 | 1% |
| 2009 | 2 | 2% |
| 2008 | 2 | 1% |
| 2007 | 6 | 2% |
| 2006 | 1 | 4% |
| 2005 | 2 | 2% |
| 2004 | 12 | 6% |
| 2003 | 10 | 3% |
| 2002 | 16 | 6% |
| 2001 | 30 | 7% |
| 2000 | 12 | 4% |
| 1999 | 33 | 5% |
| 1998 | 17 | 8% |
| 1997 | 20 | 5% |
| 1996 | 36 | 10% |
| 1995 | 11 | 2% |
| 1994 | 23 | 3% |
| 1993 | 17 | 3% |
| 1992 | 7 | 4% |
| 1991 | 4 | 8% |
| 1990 | 2 | 4% |
| 1989 | 4 | 6% |
| 1988 | 2 | 7% |
| 1987 | 2 | 11% |
| 1985 | 2 | 22% |
Other parts of the 1996 Chevrolet Suburban
137 complaintsElectrical system
47 complaintsVisibility (wipers, defrost, mirrors)
42 complaintsTransmission and drivetrain
40 complaintsTires
39 complaintsFuel system
23 complaintsAir bags
16 complaintsSteering
15 complaintsSuspension
10 complaintsEquipment
9 complaintsOther or unknown
9 complaintsSeat belts
9 complaints
← All problems reported for the 1996 Chevrolet Suburban
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology