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Fuel systemPart report

1996 Chevrolet Suburban Fuel system Problems

Complaints
23about this part
Share
6%of 360 total for the year
Median mileage
125,519miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 23 complaints about the fuel system of the 1996 Chevrolet Suburban, 6% of the 360 complaints for this model year. Where a mileage was given, the median is 125,519 miles. 3 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Fuel system malfunction. Fuel pump fuse blown. Removed fuel pump/sending unit assembly, found wiring burnt/charred inside fuel tank. Replaced entire sending unit. 30k miles later, same malfunction. Wiring burnt at the fuel pump connector.”

NHTSA complaint #10143861, filed 2005-11, 171,038 miles

“Engine stops running with no warning. This can occur while idling, accelerating, cruise speed, any time of year, any weather condition. Sometimes it will restart by shifting to n and re-cycling ignition switch without having to stop or leave road. Sometimes, as is the present case, it will not restart. I have owned this vehicle since new. This has been an ongoing problem beginning at 80,000 mi. Manufacturer extended warranty to 120,000 miles, has continued beyond warranty period and is a source of safety concern. …”

NHTSA complaint #10152834, filed 2006-03, 80,000 miles

“We have had numerous problems with this vehicle which are too numerous to list here on your questionnaire. Chevrolet customer service has not been of any service or help to us. We have obtained an attorney and we were advised to contact your service and try to obtain information. If you can be of any help, please contact me. Thank you.”

NHTSA complaint #706747, filed 1999-05

“The contact owns a 1996 Chevrolet Suburban. The contact stated that while reversing from a driveway, the fuel pump over heated, melted, and destroyed the connectors. The vehicle was repaired by the contact and the manufacturer was not notified. The approximate failure mileage was 240,000.”

NHTSA complaint #10538636, filed 2013-09, 240,000 miles

“1996 Chevrolet Suburban developed problems with the brakes, intake manifold, engine cooling, transmission, tires, fuel injectors, fuel consumption and wipers. Consumer stated that the dealer did not do anything but take the battery cable off to reset the computer and the brakes were never looked at.”

NHTSA complaint #10130223, filed 2005-07

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202424%
202365%
20221310%
20213216%
202037%
201845%
201764%
201652%
2015276%
201423%
201354%
201222%
201164%
201033%
200966%
200863%
2007114%
200586%
2004147%
2003114%
2002279%
20016014%
20004014%
1999376%
1998115%
19974611%
1996236%
199572%
1994152%
199310%
199112%
198923%
1988310%
1987317%
1986114%

Other parts of the 1996 Chevrolet Suburban

Brakes
137 complaints
Electrical system
47 complaints
Visibility (wipers, defrost, mirrors)
42 complaints
Transmission and drivetrain
40 complaints
Tires
39 complaints
Engine cooling
36 complaints
Air bags
16 complaints
Steering
15 complaints
Suspension
10 complaints
Equipment
9 complaints
Other or unknown
9 complaints
Seat belts
9 complaints

← All problems reported for the 1996 Chevrolet Suburban

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology