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Fuel systemPart report

2004 Chevrolet Suburban Fuel system Problems

Complaints
14about this part
Share
7%of 204 total for the year
Median mileage
50,250miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 14 complaints about the fuel system of the 2004 Chevrolet Suburban, 7% of the 204 complaints for this model year. Where a mileage was given, the median is 50,250 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I have a 2004 chevy Suburban with 93409 mile, has been well taken care of. A few months ago I notice it was having a hard time starting. Last wk we ran out of gas at 1.4 tank and this weekend while the family was on a trip pulling a trailer we ran out of gas at 1/2 tank, if you go by the gas gage. We could have been badly hurt if we were on a hill, or something when we all of a sudden have no powersteering, brakes, etc.”

NHTSA complaint #10399575, filed 2011-05, 93,409 miles

“Had starting problems with my SUV. Towed to dealer, where I was told that the fuel pump went bad due to a clogged fuel filter. Called to complain to GM that the requirement to replace the fuel filter was not listed on their scheduled maintenance chart in the owner's manual, I was then told that the pump shorted out which caused the failure. This is an internal fuel pump mounted within the tank itself.”

NHTSA complaint #10145800, filed 2005-12, 42,500 miles

“Mu SUV stalled on the I-15 freeway. I was driving at 70 MPH. Outside temp. Was 95f. Elevation 5000 ft. At the top of cajun pass. I was going to have a serious accident. The dealer replaced th fuel pump. The SUV had 1200 miles.”

NHTSA complaint #10081267, filed 2004-07, 1,200 miles

“Instrument cluster failed after extreme cold temperatures, fuel gauge, temperature gauge, oil pressure gauge and battery charging system gauge. Gm knows about the faulty gauges and as of this date has not made a recall of the instrument panel. Considering all legal remedies afforded by law as this is a problem that can be rectified by GM by replacing the aforementioned faulty factory equipment.”

NHTSA complaint #10425150, filed 2011-09, 130,000 miles

“Vehicle speedometer displays an incorrect reading on the dash panel gauge. While in park or stopped, the gauge will show anywhere from 20-30 miles per hour and while driving will erratically jump from speed to speed. Rpm gauge is not working at all. Gas gauge, upon filling up, is slow to register to full.”

NHTSA complaint #10202788, filed 2007-09, 58,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202424%
202365%
20221310%
20213216%
202037%
201845%
201764%
201652%
2015276%
201423%
201354%
201222%
201164%
201033%
200966%
200863%
2007114%
200586%
2004147%
2003114%
2002279%
20016014%
20004014%
1999376%
1998115%
19974611%
1996236%
199572%
1994152%
199310%
199112%
198923%
1988310%
1987317%
1986114%

Other parts of the 2004 Chevrolet Suburban

Electrical system
72 complaints
Brakes
49 complaints
Steering
14 complaints
Transmission and drivetrain
14 complaints
Air bags
13 complaints
Engine cooling
12 complaints
Vehicle speed control
12 complaints
Visibility (wipers, defrost, mirrors)
9 complaints
Electronic stability control
8 complaints
Suspension
7 complaints
Engine
6 complaints
Equipment
5 complaints

← All problems reported for the 2004 Chevrolet Suburban

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology