1996 Dodge Grand Caravan Fuel system Problems
- Complaints
- 181about this part
- Share
- 16%of 1,157 total for the year
- Median mileage
- 104,331miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 181 complaints about the fuel system of the 1996 Dodge Grand Caravan, 16% of the 1,157 complaints for this model year. Where a mileage was given, the median is 104,331 miles. 1 of these say a crash was involved and 12 a fire, according to the filers. 4 recall campaigns on record are filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“On december 05/2002 my 1996 Dodge Grand Caravan caught on fire. The car was just warming up prior to being used to take my kids to school. The fire was extinguished by the dekalb county, georgia fire department. I learned after the fire that chrysler had a recall related to a fuel rail/system defect. I have all major mechanic work done at the authorized chrysler dealership and was never told of this recall.”
NHTSA complaint #10000064, filed 2002-12, 190,000 miles“Occasional fuel smell from car for many months. After filling and parking car with rear end on up hill incline noticed gas pouring out from under car from top of gas tank. Took to dealer they said all recalls were performed. They dropped tank and informed me the plastic tank was splitting at the seam on top. Not a Dodge problem . My cost to replace $900.00. I think this is a manufacturer defect since I have been informed by several outside mechanics that they have replaced quite a few of these chrysler fuel tanks. …”
NHTSA complaint #10135283, filed 2005-09, 85,000 miles“1994 Dodge caravan le, v6, 3.8 l. Leaking fuel tank. Fuel leaks when vehicle??s tank is filled. Fuel run off from the top side of fuel tank between the floor and top of gas tank. Vehicle fuel does not leak after 2-4 gallons of fuel is burned. Vehicle has no accident history.”
NHTSA complaint #10137687, filed 2005-09, 131,000 miles“Dt: the contact stated that gas tank had to be replaced. It was falling apart at the top of the tank. When filling the vehicle up with gas it spilled everywhere. The gas was seeping out of the top. He called the dealer and it was not under recall. Updated 11/29/05.”
NHTSA complaint #10140615, filed 2005-10, 83,000 miles“The meter read less than half a tank of gas, the van ran out of gas, then the engine stalled. The consumer started the vehicle and began to drive when soon after the check engine light illuminated. The consumer was told the problem was a misfired cylinder, the fuel fuel pump was buried inside the gas tank, and when the fuel level dropped below the fuel pump, the pump heated up and sucked in air instead of the gasoline.”
NHTSA complaint #10006175, filed 2003-02, 84,000 milesRelated recalls
- 00V268000Sep 13, 2000Vehicle description: mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from…Covers: Dodge Grand Caravan 1996–2000, Caravan 1996–2000, Chrysler Town And Country 1996–2000 +2 more
- 99V216000Aug 9, 1999Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.Covers: Dodge Grand Caravan 1996, Caravan 1996, Chrysler Town And Country 1996 +2 more
- 96V002000Jan 16, 1996A static electric charge can build up on the ungrounded metal section of the fuel filler tube.Covers: Dodge Grand Caravan 1996, Caravan 1996, Chrysler Town And Country 1996 +2 more
- 95V236000Dec 8, 1995The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.Covers: Dodge Grand Caravan 1996, Caravan 1996, Chrysler Town And Country 1996 +2 more
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2020 | 1 | 5% |
| 2019 | 14 | 6% |
| 2018 | 8 | 3% |
| 2017 | 14 | 3% |
| 2016 | 26 | 3% |
| 2015 | 6 | 2% |
| 2014 | 11 | 3% |
| 2013 | 41 | 9% |
| 2012 | 74 | 13% |
| 2011 | 137 | 26% |
| 2010 | 23 | 3% |
| 2009 | 12 | 2% |
| 2008 | 15 | 1% |
| 2007 | 49 | 27% |
| 2006 | 31 | 11% |
| 2005 | 64 | 6% |
| 2004 | 36 | 31% |
| 2003 | 10 | 5% |
| 2002 | 21 | 7% |
| 2001 | 19 | 6% |
| 2000 | 23 | 5% |
| 1999 | 14 | 3% |
| 1998 | 25 | 4% |
| 1997 | 38 | 7% |
| 1996 | 181 | 16% |
| 1995 | 6 | 6% |
| 1994 | 10 | 5% |
| 1993 | 11 | 4% |
| 1992 | 5 | 2% |
| 1991 | 16 | 12% |
| 1990 | 11 | 20% |
| 1989 | 1 | 4% |
| 1988 | 1 | 10% |
Other parts of the 1996 Dodge Grand Caravan
211 complaintsTransmission and drivetrain
209 complaintsElectrical system
197 complaintsEngine cooling
177 complaintsVehicle speed control
124 complaintsBrakes
106 complaintsVisibility (wipers, defrost, mirrors)
100 complaintsSteering
75 complaintsSuspension
60 complaintsOther or unknown
59 complaintsBody and structure
59 complaintsEquipment
35 complaints
← All problems reported for the 1996 Dodge Grand Caravan
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology