Skip to content
Fuel systemPart report

1996 Dodge Grand Caravan Fuel system Problems

Complaints
181about this part
Share
16%of 1,157 total for the year
Median mileage
104,331miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 181 complaints about the fuel system of the 1996 Dodge Grand Caravan, 16% of the 1,157 complaints for this model year. Where a mileage was given, the median is 104,331 miles. 1 of these say a crash was involved and 12 a fire, according to the filers. 4 recall campaigns on record are filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“On december 05/2002 my 1996 Dodge Grand Caravan caught on fire. The car was just warming up prior to being used to take my kids to school. The fire was extinguished by the dekalb county, georgia fire department. I learned after the fire that chrysler had a recall related to a fuel rail/system defect. I have all major mechanic work done at the authorized chrysler dealership and was never told of this recall.”

NHTSA complaint #10000064, filed 2002-12, 190,000 miles

“Occasional fuel smell from car for many months. After filling and parking car with rear end on up hill incline noticed gas pouring out from under car from top of gas tank. Took to dealer they said all recalls were performed. They dropped tank and informed me the plastic tank was splitting at the seam on top. Not a Dodge problem . My cost to replace $900.00. I think this is a manufacturer defect since I have been informed by several outside mechanics that they have replaced quite a few of these chrysler fuel tanks. …”

NHTSA complaint #10135283, filed 2005-09, 85,000 miles

“1994 Dodge caravan le, v6, 3.8 l. Leaking fuel tank. Fuel leaks when vehicle??s tank is filled. Fuel run off from the top side of fuel tank between the floor and top of gas tank. Vehicle fuel does not leak after 2-4 gallons of fuel is burned. Vehicle has no accident history.”

NHTSA complaint #10137687, filed 2005-09, 131,000 miles

“Dt: the contact stated that gas tank had to be replaced. It was falling apart at the top of the tank. When filling the vehicle up with gas it spilled everywhere. The gas was seeping out of the top. He called the dealer and it was not under recall. Updated 11/29/05.”

NHTSA complaint #10140615, filed 2005-10, 83,000 miles

“The meter read less than half a tank of gas, the van ran out of gas, then the engine stalled. The consumer started the vehicle and began to drive when soon after the check engine light illuminated. The consumer was told the problem was a misfired cylinder, the fuel fuel pump was buried inside the gas tank, and when the fuel level dropped below the fuel pump, the pump heated up and sucked in air instead of the gasoline.”

NHTSA complaint #10006175, filed 2003-02, 84,000 miles

Related recalls

Fuel system: other model years

YearComplaintsShare of year
202015%
2019146%
201883%
2017143%
2016263%
201562%
2014113%
2013419%
20127413%
201113726%
2010233%
2009122%
2008151%
20074927%
20063111%
2005646%
20043631%
2003105%
2002217%
2001196%
2000235%
1999143%
1998254%
1997387%
199618116%
199566%
1994105%
1993114%
199252%
19911612%
19901120%
198914%
1988110%

Other parts of the 1996 Dodge Grand Caravan

Air bags
211 complaints
Transmission and drivetrain
209 complaints
Electrical system
197 complaints
Engine cooling
177 complaints
Vehicle speed control
124 complaints
Brakes
106 complaints
Visibility (wipers, defrost, mirrors)
100 complaints
Steering
75 complaints
Suspension
60 complaints
Other or unknown
59 complaints
Body and structure
59 complaints
Equipment
35 complaints

← All problems reported for the 1996 Dodge Grand Caravan

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology