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Engine coolingPart report

2004 Dodge RAM 3500 Engine cooling Problems

Complaints
6about this part
Share
3%of 214 total for the year
Median mileage
5,374miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the engine cooling of the 2004 Dodge RAM 3500, 3% of the 214 complaints for this model year. Where a mileage was given, the median is 5,374 miles. 2 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Exhaust smell from fresh air vents, mainly while idling my 2004 Dodge RAM 3500 4x4 with cummins engine. I noticed the smell within days of purchase, took it to several dealers, and was told they had never experienced this problem before. End suggestion was a citrus oil additive to make the exhaust smell like citrus. (no joke) fuel injector failure, filling crankcase with diesel, causing rough running and eventual oil pressure loss. Dealer, upon advisment from tech department changed the oil, replaced the faulty injector and got me out the door. …”

NHTSA complaint #10129277, filed 2005-07, 17,000 miles

“There is an exhaust leak coming through the air vents when the HVAC fan is turned on. I was a little dizzy & had a headache last night after a long drive back home from north florida. After talking to a physician about my condition, he felt that the cause was most certainly carbon monoxide poisoning. I have mentioned this problem to the dealership & they have been unresponsive. They say that they have never heard of this problem before & there is no fix. I've researched the internet & found many others that have experienced a similar problem so I know I'm not alone. …”

NHTSA complaint #10062331, filed 2004-03, 9 miles

“The brakes locked at 35 MPH, causing the vehicle to go through an intersection into a ditch. There were several problems with the engine in which the mechanics have not been able to determine. The consumer hit a fence and the air bags did not deploy. The consumer stated the engine would just stall.”

NHTSA complaint #10105576, filed 2005-03, 9,949 miles

“Consumer exited the vehicle while it was running and went into his place of business. When the consumer returned to the vehicle it rolled back about 300 feet and collided with another vehicle. There were no injuries , and the police did not arrive on the scene. On another occasion the vehicle rolled back, but the consumer was able to catch it before any damage was done. In all, the vehicle rolled back three times. The dealer examined the vehicle and could not find the cause of the problem.”

NHTSA complaint #10081451, filed 2004-07, 800 miles

“Dt:the contact stated vehicle would not start on two occasions. The vehicle was taken to the dealership, and the fuel injectors were repaired. The second time the vehicle would not start was due to the valve seat. The vehicle could not be repaired. A rebuilt engine was installed into the vehicle. The manufacturer has not been contacted about why a rebuilt engine was installed instead of a new engine. The vehicle was repaired under warranty.”

NHTSA complaint #10142649, filed 2005-11

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
2012103%
201142%
201064%
200911%
2008138%
2007178%
200662%
2005105%
200463%
200341%
200225%
200154%
200059%
19991212%
199877%
199765%
199676%
199533%
199434%

Other parts of the 2004 Dodge RAM 3500

Transmission and drivetrain
64 complaints
Air bags
43 complaints
Steering
41 complaints
Suspension
25 complaints
Electrical system
15 complaints
Visibility (wipers, defrost, mirrors)
15 complaints
Fuel system
13 complaints
Body and structure
9 complaints
Brakes
8 complaints
Exterior lighting
7 complaints
Other or unknown
5 complaints
Tires
5 complaints

← All problems reported for the 2004 Dodge RAM 3500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology