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Body and structurePart report

2005 Ford 500 Body and structure Problems

Complaints
7about this part
Share
7%of 99 total for the year
Median mileage
95,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the body and structure of the 2005 Ford 500, 7% of the 99 complaints for this model year. Where a mileage was given, the median is 95,000 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Vehicle door handles freeze in temperatures below approximately 25 degrees fahrenheit. At which point after you open the door it will no longer close. If you slam the door hard enough it will close but potentially will cause damage to striker in door.”

NHTSA complaint #10762017, filed 2015-09, 76,500 miles

“When it rains, water seeps into the door frames of all doors. When doors are opened, water drains out from the rubber guard at the bottom of the door.”

NHTSA complaint #10496677, filed 2013-02, 33,500 miles

“I have had several problems with this Ford 500. The side mirror caught on fire and had to be replaced at my expense, the lights in the dash would go in and out and when they were out I did not have back lights which had to be fixed at my expense and the worse problem is the air condition does not work while driving around town but will work on the highway while driving over 40 miles per hour. I have sent approx. $1000.00 on this problem and it is still not fixed. This vehicle has low mileage at approx 50,000 miles and has only been driven by adult drivers.”

NHTSA complaint #10626695, filed 2014-08

“The contact owns a 2005 Ford 500. When the vehicle was taken to an independent mechanic for routine maintenance, it was discovered that the entire subframe was severely rusted. The failure was not diagnosed or repaired. The manufacturer and local dealer were not notified of the failure. The failure mileage was 150,000.”

NHTSA complaint #11105146, filed 2018-07, 150,000 miles

“The contact owns a 2005 Ford 500. The contact stated that the front driver side interior door handle failed to latch closed. The failure only occurred during frigid temperatures. The vehicle was taken to an independent mechanic. The door handle was sprayed with an unknown solution and was repaired multiple times at various garages. The manufacturer was notified of the failure. The failure mileage was 95,000. Updated 03/04/15 the consumer stated the latch mechanism was replaced at a cost of $150. Updated 04/02/15”

NHTSA complaint #10672056, filed 2015-01, 95,000 miles

Body and structure: other model years

YearComplaintsShare of year
200713%
200623%
200577%

Other parts of the 2005 Ford 500

Engine
31 complaints
Transmission and drivetrain
28 complaints
Electrical system
20 complaints
Vehicle speed control
18 complaints
Fuel system
8 complaints
Other or unknown
6 complaints
Air bags
5 complaints
Latches, locks and linkages
4 complaints
Brakes
3 complaints
Electronic stability control
3 complaints
Exterior lighting
3 complaints
Steering
3 complaints

← All problems reported for the 2005 Ford 500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology