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Body and structurePart report

2002 Ford Excursion Body and structure Problems

Complaints
6about this part
Share
5%of 129 total for the year
Median mileage
98,650miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 6 complaints about the body and structure of the 2002 Ford Excursion, 5% of the 129 complaints for this model year. Where a mileage was given, the median is 98,650 miles. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Large patches of paint topcoat peeling from vehicle roof, absolutely no evidence of primer having bonded/ adhering to separated topcoat, peeled paint is identical on both sides, obviously primer intended to integrate topcoat with substrate was faulty and not acceptable.”

NHTSA complaint #11405439, filed 2021-03, 201,352 miles

“2002 Ford Excursion. Rear glass shattered and fell on the ground when our child attempted to close the rear glass and the two rear gates in the incorrect order. This is a design defect and poses a significant risk to humans should the rear glass fall onto a person while attempting to close the rear glass and gates. …”

NHTSA complaint #10093244, filed 2004-09, 36,200 miles

“My 2002 Ford Excursion had a total brake failure resulting in a near fatal situation. When the vehicle was towed to the Ford dealership, they found a manufacturing defect. The plastic wheel well liner on the front left wheel was positioned against the metal brake line from the ABS pump and from the vehicle motion the liner had worn a hole in the metal line causing total failure of the brake system. This is a very serious design defect that needs immediate attention.”

NHTSA complaint #10168558, filed 2006-09, 103,000 miles

“The contact owns a 2002 Ford Excursion. While parked, the vehicle accelerated without warning and crashed into the front of another vehicle. The dealer was unable to diagnose the cause of failure. The vehicle was taken to a second dealer who replaced the throttle cable. The failure has not occurred since the replacement was made. The current mileage is 95,000 and failure mileage was 94,300. The consumer provided an eyewitness statement, freeport police repor, various articles pertaining to the defect, and the repair invoice. …”

NHTSA complaint #10195953, filed 2007-07, 94,300 miles

“While driving 70 MPH consumer activated both rear windows, as soon as the windows were lowered, the vehicle started to shake violently, it was difficult to control vehicle, when the windows were closed the shaking stopped. . Consumer contacted the manufacture and was informed that all the excursions are that way.”

NHTSA complaint #8005691, filed 2002-03

Body and structure: other model years

YearComplaintsShare of year
200523%
200433%
200344%
200265%
200152%
2000153%

Other parts of the 2002 Ford Excursion

Engine cooling
31 complaints
Tires
27 complaints
Brakes
17 complaints
Vehicle speed control
16 complaints
Electrical system
10 complaints
Engine
6 complaints
Fuel system
5 complaints
Steering
5 complaints
Suspension
5 complaints
Transmission and drivetrain
4 complaints
Visibility (wipers, defrost, mirrors)
4 complaints
Seat belts
3 complaints

← All problems reported for the 2002 Ford Excursion

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology