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Fuel systemPart report

2005 Ford Excursion Fuel system Problems

Complaints
12about this part
Share
18%of 65 total for the year
Median mileage
88,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 12 complaints about the fuel system of the 2005 Ford Excursion, 18% of the 65 complaints for this model year. Where a mileage was given, the median is 88,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“In december after I filled up my gas tank about 3/4 of the way. I drove home, and when I stepped out of my vehicle I started to smell a strong gas odor. Every time I fill up my gas tank half way or more, then drive any. I start smelling a strong gas odor. The smell seems to be coming from between the front of the left side passenger door , and the back left side wheel.”

NHTSA complaint #10504634, filed 2013-03, 97,425 miles

“While driving the truck the accelerator becomes nonresponsive and soon after the truck shuts down, complete power loss. Very difficult to steer and brake. It will start back up most of the time, but on occasion it will take 20 to 30 minutes to re-start. Ford has a recall for this # 05s34. My VIN indicates that my Excursion isn't under this recall, but this is exactly what is happening. This event happens on city streets and highways, while driving or sitting at a stop sign or stop light. …”

NHTSA complaint #10926037, filed 2016-11, 88,000 miles

“I am so disappointed in purchasing this Ford truck....I have had this vehicle for 5 years and it has been in the shop on several occasions for the same reason...EGR valve gets stuck and I'm stuck on side the highway....I cannot trust this vehicle to get me to the corner store let alone a long distance trip. Although I loved my truck...the cost of these repairs have just been astronomical, not to mention the inconvenience of constant towing and days spent in the Ford service department. …”

NHTSA complaint #10437952, filed 2011-12, 55,000 miles

“While merging onto 75mph highway, without warning, vehicle lost all power making steering nearly impossible. We were able to move onto shoulder just at the point where highway and on ramp met. We could not restart vehicle and had we made it onto highway, could have very easily been rear ended by oncoming traffic. This is the second time we have lost complete power with this vehicle. We had same situation in july and had paid over two thousand dollars to have fuel system repaired. Ford had recall on this but our truck's VIN did not fall under recall. …”

NHTSA complaint #10485907, filed 2012-11, 106,000 miles

“We have had numerous incidents with our Excursion dating back to one week after we purchased it used from a local Ford dealership in july 2009 until now - sept. 2012. We began experiencing acceleration issues after the first week. We returned the vehicle to the dealership for a diagnostic evaluation. They replaced the ipr and fuel pump. This seemed to fix the problem until january 2011. In january 2011, the accelerator began failing again. It would just stop working. The car would crank initially and then fail to recrank if turned off within a short amount of time (I.e. Driving to the store). …”

NHTSA complaint #10474336, filed 2012-09, 83,800 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
20051218%
20041213%
200398%
200254%
200152%
200071%
1999114%

Other parts of the 2005 Ford Excursion

Electrical system
20 complaints
Engine cooling
14 complaints
Engine
9 complaints
Steering
4 complaints
Transmission and drivetrain
4 complaints
Brakes
3 complaints
Exterior lighting
3 complaints
Vehicle speed control
3 complaints
Air bags
2 complaints
Body and structure
2 complaints
Tires
2 complaints
Equipment
1 complaints

← All problems reported for the 2005 Ford Excursion

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology