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Fuel systemPart report

2025 Ford Expedition Fuel system Problems

Complaints
1about this part
Share
3%of 38 total for the year
Median mileage
—not reported
Trend
Too newThis model year is less than 4 years old, so a trend is not meaningful yet.

NHTSA recorded 1 complaints about the fuel system of the 2025 Ford Expedition, 3% of the 38 complaints for this model year. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“This was a rental vehicle hybrid, while driving on a highway, the vehicle first developed a flat tire. Afterward, while the vehicle was in motion, smoke appeared and the vehicle caught fire spontaneously. There was no collision or impact of any kind. The driver pulled over and all passengers exited safely. The fire spread very rapidly and it's a total loss. The fire department responded and extinguished the fire. The fire appears to have originated in the hybrid battery area. The were no warnings. …”

NHTSA complaint #11743790, filed 2026-06

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202513%
202423%
202346%
20221412%
2021146%
202051%
2019102%
201892%
2017206%
2016178%
20152213%
201322%
201243%
201146%
200927%
200896%
20073717%
2006248%
20056521%
2004238%
2003386%
2002216%
2001224%
2000192%
1999273%
1998283%
1997192%

Other parts of the 2025 Ford Expedition

Forward collision avoidance
8 complaints
Other or unknown
8 complaints
Steering
7 complaints
Brakes
6 complaints
Electrical system
6 complaints
Seats
6 complaints
Transmission and drivetrain
5 complaints
Wheels
4 complaints
Engine
3 complaints
Lane departure
3 complaints
Visibility (wipers, defrost, mirrors)
3 complaints
Air bags
2 complaints

← All problems reported for the 2025 Ford Expedition

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology