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Fuel systemPart report

1999 Ford Expedition Fuel system Problems

Complaints
27about this part
Share
3%of 946 total for the year
Median mileage
130,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 27 complaints about the fuel system of the 1999 Ford Expedition, 3% of the 946 complaints for this model year. Where a mileage was given, the median is 130,000 miles. 2 of these say a crash was involved and 5 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Blew out 3 spark plugs already. Now I need to get the engine fixed and spend 50% of the trucks value, because Ford rolled out a faulty design and wont own up. I've never heard of this blow out until I purchased a Ford, and I've owned soo many other cars that never experienced this. This needs to be recalled by Ford!”

NHTSA complaint #10653708, filed 2014-11, 120,000 miles

“Suv stalled fuel vapors filled inside SUV smoke then filled inside,we got out lifted hood a fire was starting on driver side near wall, my son and I stood back fire was dropping from the engine we got away from the vehicle it exploded 3 x. I received lung life long lung damage, the incident had never occurred before,the vehicle was not salvageable.”

NHTSA complaint #10343669, filed 2010-07, 120,000 miles

“99 Ford Expedition blew out #3 spark plug and damaged coil, no forewarning of this , has 114,000miles, cost me $400 for a temp fix,,was told this is a common problem with the 5.4 engine, garage installed a repair sleeve and special plug,,no warranty,,I was 800 miles from home, when the plug blew, I thought somebody took a shot at me...it also ruined the coil.”

NHTSA complaint #10262782, filed 2009-03, 114,000 miles

“For the 2nd time I have had a spark plug blow out of the engine. This time the gas caught fire. I managed to beat it out with my jacket, unhook the fuel injector, and drive the vehicle the rest of the way home. Fortunately the fire started just as I opened the hood and I got it out before any damage could occur.”

NHTSA complaint #10365046, filed 2010-11, 154,000 miles

“My 1999 Ford Expedition blew a sparkplug. The cost to fix is ridiculous compared to the worth of my SUV now. I checked online and this apparently happens all the time to this engine yet there has been no recall. What is up with this? This is dangerous and costly. If brakes for japanese carmakers are recalled why not plug problems which can create engine fires and strand people far from home? Please help?”

NHTSA complaint #10356993, filed 2010-09, 186,000 miles

Related recalls

Fuel system: other model years

YearComplaintsShare of year
202513%
202423%
202346%
20221412%
2021146%
202051%
2019102%
201892%
2017206%
2016178%
20152213%
201322%
201243%
201146%
200927%
200896%
20073717%
2006248%
20056521%
2004238%
2003386%
2002216%
2001224%
2000192%
1999273%
1998283%
1997192%

Other parts of the 1999 Ford Expedition

Engine cooling
248 complaints
Tires
184 complaints
Visibility (wipers, defrost, mirrors)
123 complaints
Electrical system
117 complaints
Transmission and drivetrain
67 complaints
Vehicle speed control
59 complaints
Suspension
52 complaints
Brakes
36 complaints
Steering
32 complaints
Other or unknown
29 complaints
Engine
26 complaints
Body and structure
20 complaints

← All problems reported for the 1999 Ford Expedition

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology