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WheelsPart report

2005 Ford Explorer Wheels Problems

Complaints
15about this part
Share
3%of 497 total for the year
Median mileage
95,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 15 complaints about the wheels of the 2005 Ford Explorer, 3% of the 497 complaints for this model year. Where a mileage was given, the median is 95,000 miles. 1 of these say a crash was involved, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Noticed a grinding or humming noise in the front right tire. Turns out I needed both left wheel bearings replaced and the right rear is also going bad according to my mechanic. Now a month later, the same problem again. From my research, this is a very common problem w Ford explorers and people have had the wheels seize on them, someone is going to lose their life.”

NHTSA complaint #10381228, filed 2011-02, 11,000 miles

“Hello while driving down the highway, the upper ball joint in the drivers side front broke and caused damage to the axle, tire, and wheel. This caused issues with control of vehicle and could have cause a much greater accident than what occurred. I was able to avoid a major accident, partially due to the low speed at the time, however had this occurred while I was on the interstate or on a crowded highway, this could have had exponentially worse outcomes. I have been told by numerous mechanics that the ball joints are an issue for Ford explorers and this isn't my first issue with them myself. …”

NHTSA complaint #10662643, filed 2014-12, 113,641 miles

“While pulling into the driveway of a gas station heard a thump from the rear passenger tire/rim. When leaving the gas station noticed a vibration which became increasingly more violent. While rounding a curve 4 out of 5 lugs sheared (causing the lugnuts and centercap to fly off).”

NHTSA complaint #10639998, filed 2014-09, 190,000 miles

“At 55mph the rear lugs on the passenger side sheared off causing the tire to fly off. Brought the vehicle to a safe stop off the highway and had it towed to a Ford dealership. Was told this was a common problem for the 2002-2005 Ford Explorer.”

NHTSA complaint #10639996, filed 2014-09, 209,000 miles

“2005 Ford Explorer xlt rear wheel studs shear off, wheel falls off while driving, no warning. Has happened three times 1st time 9/22/08 rear passenger side wheel fell off. Travel speed approx. 25mph. All five studs sheared off. Towed in had repaired. Cost $442.00 including purchase of a new wheel. 10/1/08 heard a slight chirp in drivers side rear so I removed center cap and found two sheared off studs still attached to the center cap. …”

NHTSA complaint #10246258, filed 2008-10, 50,000 miles

Related service bulletins

Wheels: other model years

YearComplaintsShare of year
202511%
202311%
202221%
202151%
2020161%
201941%
201881%
2017604%
2016502%
2015151%
2014262%
2013201%
201251%
201191%
201054%
200939%
200896%
2007105%
200661%
2005153%
2004413%
2003565%
2002782%
2001103%
2000121%
199960%
1998181%
1997121%
1996151%
199540%
1994121%
199361%
1992102%
1991132%

Other parts of the 2005 Ford Explorer

Body and structure
151 complaints
Transmission and drivetrain
99 complaints
Fuel system
66 complaints
Vehicle speed control
44 complaints
Electrical system
36 complaints
Engine cooling
29 complaints
Visibility (wipers, defrost, mirrors)
26 complaints
Brakes
18 complaints
Engine
17 complaints
Other or unknown
16 complaints
Air bags
15 complaints
Suspension
15 complaints

← All problems reported for the 2005 Ford Explorer

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology