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Air bagsPart report

2004 Ford F-250 SD Air bags Problems

Complaints
5about this part
Share
2%of 254 total for the year
Median mileage
60,950miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the air bags of the 2004 Ford F-250 SD, 2% of the 254 complaints for this model year. Where a mileage was given, the median is 60,950 miles. 4 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The air bag light in my 2004 Ford 250 sd truck came on and I checked the fuses but they were not the problem. A few weeks later I was talking with a salesman at a Ford dealership about the air bag light he said this could cost up to $1,000 to repair. I inquired if there had been a recall for this problem and was informed it has not been. I think this is a safety issue that should be addressed by Ford. This isn't like an engine or transmission issue, this is safety! This bag could deploy at anytime and cause bodily harm or even death! Please help with this issue. Thank you.”

NHTSA complaint #10462548, filed 2012-06, 36,548 miles

“I was involved in an accident driving my 04 Ford f250 diesel pulling a 25 ft fifth wheel. A car pulled out in front of me on the highway. I swerved to try to miss, but hit the cars left front end. We went off the road, down the ditch, up the ditch and into a grove of trees. Hit a tree right in the middle of the bumper. Both my wife's and my eyeglasses flew off. My wife suffered a severe chest bruise from the seat belt. My concern and question is: why didn't the air bags deploy? I was traveling about 55mph and would guess about 40mph when we hit the ditch. …”

NHTSA complaint #10208641, filed 2007-11, 56,900 miles

“The contact owns a 2004 Ford f250 super duty. The contact was driving approximately 50 MPH and encountered black ice on a slight incline. The vehicle skidded out of control and began to roll over. The front passenger seat belt completely detached and the passenger was ejected from the vehicle. The air bags did not deploy. The driver suffered whiplash. The front seat passenger was transported to the hospital and was hospitalized for four months. The injuries sustained consisted of three broken ribs, bruised jaw, shattered heart, and ten stitches in the right temple. …”

NHTSA complaint #10332012, filed 2010-05, 65,000 miles

“While driving 10 MPH consumer's vehicle collided with the vehicle in front. Driver's frontal air bag failed to deploy. Driver sustained major injuries, and was transported to the hospital by an ambulance. Vehicle was towed to the dealer for inspection.”

NHTSA complaint #10089951, filed 2004-08

Air bags: other model years

YearComplaintsShare of year
202325%
202232%
202142%
202041%
201940%
201841%
201781%
20163512%
201510%
2013210%
201212%
200821%
200724%
200621%
200510%
200452%
200231%
200141%
200063%
199973%
199713%

Other parts of the 2004 Ford F-250 SD

Engine cooling
101 complaints
Electrical system
56 complaints
Fuel system
38 complaints
Transmission and drivetrain
21 complaints
Tires
17 complaints
Vehicle speed control
17 complaints
Steering
15 complaints
Suspension
15 complaints
Engine
14 complaints
Brakes
8 complaints
Body and structure
7 complaints
Equipment
5 complaints

← All problems reported for the 2004 Ford F-250 SD

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology