2007 Ford F-450 SD Fuel system Problems
- Complaints
- 12about this part
- Share
- 75%of 16 total for the year
- Median mileage
- 56,500miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 12 complaints about the fuel system of the 2007 Ford F-450 SD, 75% of the 16 complaints for this model year. Where a mileage was given, the median is 56,500 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Fuel tank delaminating, causing fuel system to have to be replaced and 4 injectors need to be replace. Ford says that we do not maintenance our vehicles and used bad fuel. This is outragious. I have a total of 5 trucks and all will have the same issue. Still paying for the vehicle. Injectors are constantly going out as well. Alternator was replaced after 1 year.”
NHTSA complaint #10401538, filed 2011-05, 127,000 miles“My 2006 Ford f450 [bought in 2007 as a left over] fuel tank is delaminating and caused $2200 in damages to my fuel system. Ford does not want to warranty it. There are 17 pages on the internet with people with the same problem. Some of the truck is still under warranty .”
NHTSA complaint #10284840, filed 2009-09, 49,300 miles“Purchased an new f-450 work truck for our small minority owned business, no issues with it until the last two weeks,it started running really weird with no pickup at all..(15 miles per hr) took it to the Ford dealer where purchased and they determined that the fuel tank lining was disintegrating it is just out of warranty and 40,000 miles I have filed a complaint with Ford on this issue the dealership wants 1800.00 to repair Ford also told me that fuel tank disintegration was not a manufacturers defect and no warranty would cover it anyway. …”
NHTSA complaint #10304652, filed 2010-02, 41,000 miles“2007 Ford f-450, fuel tank is delaminating on inside.plugged fuel filters(every 1200 miles), pump and injectors also contaminated from tank. Numerous problem through out the united states. Needs to be recalled by Ford.”
NHTSA complaint #10376451, filed 2011-01, 15,000 miles“3/11/09~ had to replace EGR cooler, failed componet, replaced oil cooler, flushed cooling system, replace EGR valve and EGR valve got stuck again. 6/18/09~ 3 months later back in shop again for same problem and replaced EGR valve assembly again. 7/14/09 back again in shop again for same problem and replaed hose, tank assembly. 8/25/10~ back in shop again now for faulty fuel pump. 9/16/10~ 1 month later, had to replace 2 injectors. 10/28/10 ~ back again 1 month later to replace another 1 injectors.”
NHTSA complaint #10401600, filed 2011-05, 61,481 milesRelated service bulletins
- 10021281Dec 1, 2007Water in the fuel tank behind rear axle - 6.0l, 6.4l and 7.3l diesel engine. *kb updated 2/29/08.
- 10021621Feb 1, 2007Lack of power due to low fuel pressure, fuel tank liner seperation.
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 1 | 11% |
| 2022 | 1 | 4% |
| 2021 | 3 | 17% |
| 2011 | 2 | 33% |
| 2008 | 19 | 28% |
| 2007 | 12 | 75% |
| 2006 | 26 | 74% |
| 2005 | 24 | 60% |
| 2004 | 20 | 61% |
| 2003 | 6 | 38% |
| 2002 | 7 | 50% |
| 2001 | 7 | 30% |
| 2000 | 7 | 16% |
| 1999 | 2 | 3% |
| 1993 | 1 | 20% |
Other parts of the 2007 Ford F-450 SD
2 complaintsAir bags
1 complaintsSteering
1 complaintsSuspension
1 complaintsTransmission and drivetrain
1 complaints
← All problems reported for the 2007 Ford F-450 SD
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology