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Fuel systemPart report

2012 Ford Flex Fuel system Problems

Complaints
7about this part
Share
11%of 64 total for the year
Median mileage
88,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the fuel system of the 2012 Ford Flex, 11% of the 64 complaints for this model year. Where a mileage was given, the median is 88,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Vehicle was unable to maintain or increase engine power: pressing down the throttle had no effect. First I thought the engine had stalled. After a few moments the engine did function again. This has happened many times before, but only intermittently. This is a safety problem for me because if it happens while I am passing a car I am losing a major control.”

NHTSA complaint #10566570, filed 2014-03, 45,000 miles

“Driving up an on ramp to an interstate, suddenly all the lights started flashing on the dashboard display. I could not see any speed or driving information. I pulled over to the side of the road turned off the vehicle and it would not restart. Nothing would happen when I turned the key, dashboard lights still flashed. Car restarted after 5 minutes and I drove it directly to the dealership. By the time I arrived at grappone Ford in concord, nh my dealership the dashboard lights were again flashing and I could not see any data.”

NHTSA complaint #10993774, filed 2017-06, 127,000 miles

“We have a 2012 Ford FLEX normally aspirated engine. Starting in august, we had an issue with our electronic throttle body which caused our car to shut down. We had the part replaced, shortly after a similar problem occurred. This was due to the dealership frying the computer. This was replaced, by the dealership, after calling Ford directly. In february, the electronic throttle body failed again. Replaced under warranty. The same issue occurred last night and the vehicle will be taken back to the dealership. All signs point toward the electronic throttle body again. …”

NHTSA complaint #11192816, filed 2019-03, 88,000 miles

“June 27: get to florida 6 blocks away from where we will be staying and new Ford FLEX gas tank ruptures leaving us with no gas to get off freeway. Called Ford customer service agent since vehicle is under warranty and they called a tow truck. June 29: dropped off keys for Ford FLEX at tropical Ford at 9am. Explained to jack what was wrong with gas tank. Got a call from jack a few hours later and he said they were all set. I asked if he found the gas tank issue and he said no they looked under the vehicle and it didn't appear anything was wrong so I can take the truck. …”

NHTSA complaint #10533384, filed 2013-08, 31,255 miles

“10/15/2019 car went into limp mode with wrench showing. Turned the car off ad back on to see if it would help as it did this while driving in the middle of the road on a city street. It proceeded to return to limp mode almost immediately. Car was towed to mechanic who indicated the codes thrown were for a throttle body failure. The throttle body was replaced. A few days later it happened again and the throttle body was replaced under warranty for a second time along with the PCM. …”

NHTSA complaint #11280606, filed 2019-11, 116,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
201823%
201633%
20151816%
20145020%
20137212%
2012711%
201164%
20101612%
20091911%

Other parts of the 2012 Ford Flex

Steering
24 complaints
Engine
11 complaints
Electrical system
10 complaints
Brakes
8 complaints
Other or unknown
5 complaints
Body and structure
4 complaints
Transmission and drivetrain
4 complaints
Air bags
3 complaints
Suspension
3 complaints
Vehicle speed control
3 complaints
Electronic stability control
2 complaints
Visibility (wipers, defrost, mirrors)
2 complaints

← All problems reported for the 2012 Ford Flex

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology