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Electrical systemPart report

2004 Ford Freestar Electrical system Problems

Complaints
118about this part
Share
10%of 1,227 total for the year
Median mileage
95,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 118 complaints about the electrical system of the 2004 Ford Freestar, 10% of the 1,227 complaints for this model year. Where a mileage was given, the median is 95,000 miles. 2 of these say a crash was involved and 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I read the recalls for 2004 Ford free star transmissions and my van without warning just quit working in the middle of the road while I was driving. I could get it to start back up for a second to move it to the side of the road, but it wouldn't start after that.”

NHTSA complaint #11402841, filed 2021-03, 160,000 miles

“2nd time that this has happened. Was driving when the van started bucking/sputtering/surging. It would die and then fire right back up just to do it once again. Soaked PCM connector was to blame both times. This is obviously a design flaw by Ford and needs to be taken care of. I'm glad I was not on the interstate or in the middle of an intersection.”

NHTSA complaint #10747028, filed 2015-08, 154,970 miles

“Had the torque recall done last august by a local dealership, and while accelerating yesterday I lost all control of the vehicle and the engine stalled, transmission is now shot and the PCM is damaged from the moisture even though I had completed the TSB the dealership advised me of. Several sensors kept failing randomly, and would only last about a month.”

NHTSA complaint #10701006, filed 2015-03, 148,000 miles

“Everytime I stop at either a stoplight or stop sign it stalls out. The battery light comes on and then goes back off. I am able to restart it back up and continue it on. I have had the electrical computer fixed and had a full tune up done and it still stalls out.”

NHTSA complaint #11055991, filed 2017-12, 134,000 miles

“The 2004 Freestar is shorting out all the sensors are shorting out u took it to be put on machine and it cane back with 17 sensors malfunction going on and it's the only vechele I own and I've googled the problem and I see 100000 other people are having the same problem what should I do I might be driving down the road and the vraje sensor is going and I can't stop I'm not rich I cantvgo buy another van please help me”

NHTSA complaint #10849857, filed 2016-03, 260,000 miles

Related service bulletins

Electrical system: other model years

YearComplaintsShare of year
200758%
20064011%
20058510%
200411810%

Other parts of the 2004 Ford Freestar

Transmission and drivetrain
851 complaints
Body and structure
94 complaints
Seats
86 complaints
Engine
69 complaints
Brakes
59 complaints
Engine cooling
49 complaints
Vehicle speed control
33 complaints
Other or unknown
29 complaints
Steering
27 complaints
Suspension
25 complaints
Wheels
25 complaints
Fuel system
23 complaints

← All problems reported for the 2004 Ford Freestar

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology