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Transmission and drivetrainPart report

2005 GMC Sierra 2500 Transmission and drivetrain Problems

Complaints
7about this part
Share
6%of 115 total for the year
Median mileage
65,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the transmission and drivetrain of the 2005 GMC Sierra 2500, 6% of the 115 complaints for this model year. Where a mileage was given, the median is 65,000 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Exhaust manifold bolts are breaking off for no apparent reason. I have four broken already and an exhaust leak developing. This appears to be a defect in manufacturing. I have a friend with two of the same trucks that the same thing has happened to. There are numerous complaints posted on the web. I have had many vehicles over the years and worked them hard but have never seen a broken exhaust manifold bolt on any of them. This can be a dangerous situation as having exhaust leaks under hood could cause a fire. …”

NHTSA complaint #10482144, filed 2012-10, 35,000 miles

“Gm states that dexron-vi is fully backwards compatible with all dexron-iii applications. My vehicle is a 2005 Gmc sierra k2500hd, with an 8.1l gasoline engine and allison 1000 transmission. After performing a routine service on my transmission (fluid drain and refill), replacing the dexron-iii with dexron-vi, I noticed the seals and gaskets leaking from around the transmission. Upon further research, I found that the synthetic dexron-vi is not compatible with certain seals installed in allison brand transmissions. …”

NHTSA complaint #10390385, filed 2011-03, 138,307 miles

“Noticed a noise in the front suspension/drive train. An alignment shop checked the front end and they found that the front sealed wheel bearings were about to have a catastrophic failure. Vehicle has 65,000 miles and has never been subjected to harsh environments. Was told that the vehicle could not be driven safely. Sealed bearings have no maintenance options and can create an accident. Learned of other Gmc front wheel bearing issues while meeting with the shop to arrange for repairs.”

NHTSA complaint #10367771, filed 2010-11, 65,000 miles

“Slight clunking started when shifting into drive. Fluid on garage floor. Off to aamco. Found two holes in transfercase. The 4 star buffering ring on shaft inside pounded two holes in casing. Just step on gas and torque pounds the ring into the casing until holes are made. All fluid pours out. Most people wont even know its happened until castastrophic failure. Several seals, chain, two gears, 3 bottles of fluid, 4 star buffer ring and a new casing half was required. $2654.00 to repair for a 12 month warranty. Aamco pointed out I did nothing wrong. Its an engineered failure point by GM. …”

NHTSA complaint #10717648, filed 2015-05, 153,200 miles

“The contact owns a 2005 Gmc SIERRA 2500 hd. The contact stated that when the vehicle was started, the gear shift indicator on the instrument panel failed to illuminate and display what gear the vehicle was positioned in. The manufacturer was notified of the failure but the VIN was not included in any recalls. The vehicle was not repaired. The approximate failure mileage was 85,000.”

NHTSA complaint #10984285, filed 2017-05, 85,000 miles

Related service bulletins

Transmission and drivetrain: other model years

YearComplaintsShare of year
202617%
2025311%
20242725%
20232061%
2022716%
20211325%
20202531%
201926%
201839%
2017616%
201612%
201589%
2014310%
2013511%
2012413%
2011610%
200835%
200722%
20061218%
200576%
200496%
2003138%
20021410%
200164%
200012%
199913%
1998320%

Other parts of the 2005 GMC Sierra 2500

Electrical system
42 complaints
Brakes
38 complaints
Steering
16 complaints
Engine cooling
13 complaints
Body and structure
6 complaints
Engine
5 complaints
Wheels
5 complaints
Air bags
3 complaints
Fuel system
3 complaints
Other or unknown
3 complaints
Suspension
3 complaints
Vehicle speed control
3 complaints

← All problems reported for the 2005 GMC Sierra 2500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology