2005 GMC Sierra 2500 Fuel system Problems
- Complaints
- 3about this part
- Share
- 3%of 115 total for the year
- Median mileage
- 40,650miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 3 complaints about the fuel system of the 2005 GMC Sierra 2500, 3% of the 115 complaints for this model year. Where a mileage was given, the median is 40,650 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Prior to the beginning of this problem, the vehicle was operating normally. When the vehicle was refueled to full, a strong smell of gasoline would surround the vehicle and fuel would begin to drip from under the vehicle in the area of the fuel tank. When tank was filled only partially (below 75%) only the strong smell of gasoline would occur after refueling. The vehicle was taken to a GM dealership and an inspection was performed and a crack was found in the fuel tank where the filler neck attaches to the body of the fuel tank. The fuel tank was replaced and the problem has been corrected.”
NHTSA complaint #10386111, filed 2011-03, 85,183 miles“The contact stated, while traveling on a highway at 55mph., all power failed in the vehicle. Although there was not an accident, there was damage to the right fender, the compressor and the right rear tire of the vehicle while being towed. The contact incurred an injury to left knee. There was no police report filed. The vehicle was towed to a service dealer where the fuel sensor was replaced. The manufacturer recommended locations for the trailer and compressor to be repaired.”
NHTSA complaint #10163518, filed 2006-07, 4,800 milesRelated service bulletins
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10209734Mar 22, 2022This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
- 10208027Jan 14, 2022This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10172887Feb 11, 2020This SKU is a Diesel Fuel Filter Housing. The customer communication requested return of unsold inventory to inspect the fuel filter threads. The threads may be misformed such…
- 10172886Feb 11, 2020This SKU is a Diesel Fuel Filter Housing. The customer communication requested return of unsold inventory to inspect the fuel filter threads. The threads may be misformed such…
- 10171878Jan 2, 2020This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended…
- 10129057Jan 9, 2018This Preliminary Information communication provides information to the technician about vehicles that have an oil leak shortly after a cold start when extremely low ambient…
- 10114831Nov 15, 2016This Preliminary Information communication provides information to the technician about engine block that have a possible cylinder bore damage, scoring or out of round as the…
- 10114443Feb 27, 2016This Preliminary Information communication provides information to the technician about vehicles that have an inaccurate fuel gauge. Technician should drive the vehicle to…
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 1 | 7% |
| 2025 | 1 | 4% |
| 2024 | 9 | 8% |
| 2022 | 4 | 9% |
| 2021 | 2 | 4% |
| 2020 | 2 | 3% |
| 2019 | 6 | 19% |
| 2018 | 6 | 17% |
| 2017 | 3 | 8% |
| 2016 | 12 | 20% |
| 2015 | 12 | 13% |
| 2014 | 3 | 10% |
| 2013 | 9 | 20% |
| 2012 | 5 | 16% |
| 2011 | 3 | 5% |
| 2009 | 2 | 6% |
| 2008 | 4 | 6% |
| 2007 | 3 | 4% |
| 2006 | 2 | 3% |
| 2005 | 3 | 3% |
| 2004 | 8 | 6% |
| 2003 | 15 | 9% |
| 2002 | 12 | 9% |
| 2001 | 12 | 9% |
| 2000 | 2 | 4% |
| 1999 | 2 | 6% |
| 1998 | 2 | 13% |
| 1997 | 1 | 7% |
Other parts of the 2005 GMC Sierra 2500
42 complaintsBrakes
38 complaintsSteering
16 complaintsEngine cooling
13 complaintsTransmission and drivetrain
7 complaintsBody and structure
6 complaintsEngine
5 complaintsWheels
5 complaintsAir bags
3 complaintsOther or unknown
3 complaintsSuspension
3 complaintsVehicle speed control
3 complaints
← All problems reported for the 2005 GMC Sierra 2500
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology