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Body and structurePart report

2002 Toyota RAV4 Body and structure Problems

Complaints
5about this part
Share
1%of 527 total for the year
Median mileage
80,000miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 5 complaints about the body and structure of the 2002 Toyota RAV4, 1% of the 527 complaints for this model year. Where a mileage was given, the median is 80,000 miles. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Purchased used 2002 Toyota RAV4 in oct 2004. Both visors were already sagging a bit and were a hazard to driving within 8 months. I purchased the replacement visors from the dealer in july 2005 for a total of $131.27. They told me the original owner must not have been careful and I needed to be very careful when using the visors. I took their word and was gentle when I put the visors up and down. Less than 3 years later and I already need to replace them again!! …”

NHTSA complaint #10228922, filed 2008-05, 80,000 miles

“I have a '02 Toyota rav 4 whose k- frame, which supports the front wheels and steering mechanism, rusted completely in half, which caused me to run off the road when I braked suddenly and it cracked. The vehicle has 150k and I have always kept up the maintenance and had no idea the rust was that bad. Toyota has not responded to my complaints, even though they are covering even older tacomas and tundras because of their rusting frames. I am very frustrated and disconcerted in Toyota products ,especially since their latest ad campaign touts their longevity and dependability. …”

NHTSA complaint #10290912, filed 2009-11, 150,000 miles

“I drive a 2002 Toyota RAV4. I was stopped at a stop light and when the light turned green I went but unfortunately the woman in front of me (2000 dodge neon) didn't so I rear-ended her. Her car was unscratched, my front bumper plate was smushed. As a result of this collision...I was, maybe, going 10 MPH...my car has been in the shop for almost 3 weeks. Apparently there are weak seals and connections in the rav, causing transmission fluid and oil leakage (as you can guess, 3 hours after the fender bender, when I went out to lunch, the car was smoking like crazy!). …”

NHTSA complaint #10056813, filed 2004-02, 17,000 miles

“Front subframe rusted and rotted through. Called Toyota and filed a claim but no real help, as I was the only one to register with them. I find this hard to believe given the trouble they had with the tacoma frames. Thought I would get at least another 10 years out of this car. Currently at 191,000 miles and running strong no rust anywhere visible.”

NHTSA complaint #10455736, filed 2012-04

“The bolts in the roof rack fall out. We have never used the roof rack. Over the past 3 years, we have lost 4 bolts. Fortunately, the loss of the bolt causes rattling. Otherwise, over time, it could have fallen off!”

NHTSA complaint #10145081, filed 2005-12

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
202589%
2024169%
2023106%
20221913%
2021215%
20206210%
20198910%
2018144%
2017196%
2016156%
20153110%
2014189%
20132811%
2012156%
2011166%
2010133%
2009175%
2008193%
2007242%
2006233%
200543%
200443%
200362%
200251%
200172%
200027%
1999610%
199834%
1997611%
199612%

Other parts of the 2002 Toyota RAV4

Transmission and drivetrain
376 complaints
Electrical system
92 complaints
Engine cooling
41 complaints
Vehicle speed control
36 complaints
Other or unknown
23 complaints
Air bags
22 complaints
Engine
22 complaints
Electronic stability control
16 complaints
Steering
8 complaints
Brakes
5 complaints
Equipment
5 complaints
Fuel system
5 complaints

← All problems reported for the 2002 Toyota RAV4

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology