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Body and structurePart report

2004 Ford Escape Body and structure Problems

Complaints
138about this part
Share
28%of 499 total for the year
Median mileage
120,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 138 complaints about the body and structure of the 2004 Ford Escape, 28% of the 499 complaints for this model year. Where a mileage was given, the median is 120,000 miles. 5 of these say a crash was involved and 1 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Passenger side rear wheel well rusting away. Shock tower mount is in tremendous jeopardy. I have looked at dozens of similar model year escapes this weekend, including one I own, and they are all fine. A review of the internet shows I am not alone though. Thousands of reports of the same issue. What to do?”

NHTSA complaint #11073520, filed 2018-02, 148,000 miles

“Another case of a 2004 Ford Escape with extensive right rear wheel well rust putting the strut in danger of coming through the body. I'm currently trying to figure out how and where to get it repaired. This seems to be a flaw in the design of the product. While one would hope Ford would step up I'm not seeing anything on their part so far.”

NHTSA complaint #10669299, filed 2014-12, 155,000 miles

“I was driving home on the highway and all of a sudden my car pulled really hard to the right side and started making a loud horrible noise. Everytime I would hit a bump, it pulled the car. I made it home and had it looked at. My rear passenger wheel well was rusted so bad that my shock went right through it. All of the other wheel wells are just fine and appear to still be coated.”

NHTSA complaint #10579510, filed 2014-04, 106,000 miles

“The wheel well on the right rear side of car completely rusted out causing my shock to be free in my car. Ford will not fix it and it is a serious issue. A quick search will reveal at least 96 other complaints of the exact same issue in the exact same area of the vehicle”

NHTSA complaint #10850458, filed 2016-03, 200,000 miles

“Driving down the road wirht my 2 young kids and all sudden go over the train tracks and the rear strut broke from the shock mount and came right up thru the vehicle I have found thousands of complaints on this issue, Ford needs to step up luck I gained control of vehicle with a 1 mont old baby and a 3 year old this is searious matter! Someone is going to die because of this it needs to be fixed!”

NHTSA complaint #10618053, filed 2014-07, 220,000 miles

Related recalls

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
202528%
202423%
202355%
2022208%
20219226%
202067141%
2019122%
2018201%
2017622%
2016212%
2015363%
2014844%
2013873%
20126811%
2011433%
2010844%
2009322%
2008412%
2007187%
20066314%
200543431%
200413828%
200312122%
2002878%
2001545%

Other parts of the 2004 Ford Escape

Suspension
154 complaints
Vehicle speed control
98 complaints
Air bags
45 complaints
Wheels
34 complaints
Brakes
32 complaints
Electrical system
31 complaints
Engine
31 complaints
Transmission and drivetrain
27 complaints
Steering
26 complaints
Engine cooling
18 complaints
Fuel system
17 complaints
Visibility (wipers, defrost, mirrors)
16 complaints

← All problems reported for the 2004 Ford Escape

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology