Skip to content
EnginePart report

2004 Ford Excursion Engine Problems

Complaints
7about this part
Share
7%of 95 total for the year
Median mileage
82,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 7 complaints about the engine of the 2004 Ford Excursion, 7% of the 95 complaints for this model year. Where a mileage was given, the median is 82,500 miles.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“On 11/26/13 driving back from atlanta heading south leaving the florida welcome center on I-75, 4 miles north of jennings on I-75 south jennings. Leaving the welcome center the vehicles engine lost power while trying to merge back into traffic without any prior indication of a problem. The loss of power caused us to have to divert from the lane until we could gain more speed. The vehicle had no accelerating power above 40 MPH even with the gas pedal depressed all the way to the floor. There were no check engine lights on or any abnormal indicators. …”

NHTSA complaint #10555859, filed 2013-12, 82,500 miles

“While driving the vehicle, it will go into a reduce power mode or sometimes stall. This has happened at various speeds, from around town to highway driving. Very dangerous condition when trying to make left turns and power is lost or engine stalls. Also engine fails to start or starts and stalls right away on occasion. Call Ford customer relations and dealer and they tell me my VIN is not covered under the recall. I am experiencing the same symptoms but I am not covered. Don't want to spend more money at dealer if they don't know what is happening and how to fix it.”

NHTSA complaint #10501155, filed 2013-03, 101,000 miles

“Total loss of engine power massive amount black soot exiting exhaust while driving recall # 05v270000 was not performed on vehicle ( I am the original owner) never received notice in mail and dealer somehow missed this work and Ford should have followed through on this situation. …”

NHTSA complaint #11405521, filed 2021-03, 59,000 miles

“The contact owns a 2004 Ford Excursion. The contact stated that while driving approximately 30 to 45 MPH, the vehicle stalled without any warning. The vehicle was later towed to a dealer. After diagnosis, the contact was informed that the problem may be the fuse near the transmission. The vehicle was repaired. Approximately three months later, the failure recurred. The vehicle was taken back to the dealer. After diagnosis, they advised her that the fuse failed again due to the bracket chafing the wires. The vehicle was repaired. The manufacturer was contacted and they offered no assistance. …”

NHTSA complaint #10496736, filed 2013-02, 89,000 miles

Related service bulletins

Engine: other model years

YearComplaintsShare of year
2005914%
200477%
200355%
200265%
200184%
200092%

Other parts of the 2004 Ford Excursion

Engine cooling
22 complaints
Electrical system
21 complaints
Fuel system
12 complaints
Vehicle speed control
9 complaints
Transmission and drivetrain
7 complaints
Tires
6 complaints
Brakes
5 complaints
Visibility (wipers, defrost, mirrors)
5 complaints
Air bags
3 complaints
Exterior lighting
3 complaints
Latches, locks and linkages
3 complaints
Seats
3 complaints

← All problems reported for the 2004 Ford Excursion

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology