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Fuel systemPart report

2016 Ford Explorer Fuel system Problems

Complaints
112about this part
Share
5%of 2,464 total for the year
Median mileage
10,350miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 112 complaints about the fuel system of the 2016 Ford Explorer, 5% of the 2,464 complaints for this model year. Where a mileage was given, the median is 10,350 miles. 1 of these say a crash was involved and 1 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“The vehicle without warning , just shuts off. Even while going 65 MPH on a highway. If your lucky, you can coast off the highway before you are hit . Ford refused to fix even though under warranty. So I had to sell it so I wouldn't be killed. Hundreds if not thousands have complained about the same thing.”

NHTSA complaint #11377948, filed 2020-12, 68,000 miles

“I drive my 2016 Ford Explorer more than 80 miles a day, mostly in interstate traffic. I have noticed a strong odor that resembles mercaptain or burning fuel. I have dismissed this as traffic related and switched the A/C to recirculate but often have to vent by rolling down windows. This is most common when driving with the A/C on during hot weather conditions.”

NHTSA complaint #11012823, filed 2017-08, 22,000 miles

“2016 Ford Explorer accelerates while driving. My vehicle has been in and out of dealership since 12/26/17. I am currently in a loaner vehicle. Receive update first week of feb 2018 that the transmission dept was behind and that they will let me know as soon as possible if I need a new transmission.”

NHTSA complaint #11072766, filed 2018-02, 70,000 miles

“My fuel evap pump check engine light keeps coming on. I’ve owned this vehicle since July 2022 and I have paid for the evap pump 3x’s. My fan constantly runs in the engine. My engine has a stutter when I press the gas. Ford absolutely dropped the ball with this vehicle. I have already paid thousands of dollars (water pump, evap pumps and more) please help on getting this car serviced. I still owe like 20k on this car. I cannot afford to keep getting it fixed. I have 121k miles on it.”

NHTSA complaint #11516956, filed 2023-04, 117,658 miles

“My check engine light keeps reading a evap code. I have replaced the evap throttle 3x’s. My car smells of a gas leak coming from somewhere. I have taken it to Ford, and to two other mechanics. They claim that the check engine code is wrong and they cannot find where the fuel smell is coming from without the proper code. My check engine light turns on and off with the same error everytime. The evap code is not the problem. I have made a complaint months ago, and still nothing. Not sure what else I can do.”

NHTSA complaint #11524738, filed 2023-05, 122,490 miles

Related recalls

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202637%
202533%
202333%
20223714%
2021286%
2020423%
2019176%
2018233%
2017493%
20161125%
2015945%
2014724%
20131537%
2012344%
2011403%
201098%
200926%
200821%
200742%
2006274%
20056613%
2004333%
2003111%
2002722%
2001113%
2000192%
1999343%
1998633%
1997563%
1996232%
1995162%
1994333%
1993121%
1992183%
1991264%
1990217%

Other parts of the 2016 Ford Explorer

Body and structure
591 complaints
Steering
532 complaints
Other or unknown
435 complaints
Engine
382 complaints
Transmission and drivetrain
215 complaints
Electrical system
129 complaints
Engine cooling
114 complaints
Air bags
99 complaints
Vehicle speed control
76 complaints
Suspension
73 complaints
Visibility (wipers, defrost, mirrors)
68 complaints
Wheels
50 complaints

← All problems reported for the 2016 Ford Explorer

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology