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Fuel systemPart report

2001 Ford Explorer Fuel system Problems

Complaints
11about this part
Share
3%of 375 total for the year
Median mileage
87,372miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 11 complaints about the fuel system of the 2001 Ford Explorer, 3% of the 375 complaints for this model year. Where a mileage was given, the median is 87,372 miles. 1 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Ford Explorer 2001, v8 5.0l engine. The original manufacturer spark plugs had rusted in the iron block and metal ring separated from the ceramic part when I try to remove them. A broken threaded part remained in the engine block. It happened on the first three tried. On fist two I was able to use a remover to extract the left over part, on the third one, the threader broke in the head. I had to take the car to a mechanic shop, pull both cylinder heads out and replace the rest of the spark plugs. Ports needed to have inserts installed. …”

NHTSA complaint #10358888, filed 2010-10, 91,000 miles

“I purchased this car on october 8,2003. Three days after I bought it the check engine light came on. I brought the car back four times back to back. The first time they said nothing was wrong. The second and third time the same thing. On the fourth attempt, they had me take it to one of "their" mechanics. He said it was a bad switch in the system. Not even a whole week later, the check guage light came on. The car lot where I bought it from said they were not going to look at my car because out of the kindness of their heart they've already looked at it. …”

NHTSA complaint #10071226, filed 2004-01, 76,500 miles

“While driving engine check light will flash intermittently. Dealer has been notified. Consumer states that when the light illuminates, the vehicle begins to drive sluggish, rough, and sometimes makes a screeching noise. Dealer has replaced the PCM, vapor management valve, canister purge solenoid, tensioner assembly, vacuum hose twice, dpfe, and the fuel tank.”

NHTSA complaint #8005583, filed 2002-03

“Cpsc#i12a0111a. 2001 Ford Explorer. Consumer stated that a day after she brought the car it broke down. The consumer stated there was a problem with the engine, as well as a hole in gas tank, which had rusted out, the bearings needed to be replaced, the tire were dry rotted, as they kept going flat, the driver's door did not lock, the rear doors did not open from the inside, the rear driver's door did not open at all, the outside handle was broke, the rear hatch would not close, and most of the time it had to be slammed shut.”

NHTSA complaint #10481761, filed 2012-10

“Suv shutters on a quick stop at a light, when tank has about 1/4 in it. Then will eather shut off or clear out when stopped. Also if you park on a slight incline with 1/4 tank of gas I can not get the car started. Both of these cases never had the low fuel light on before the incident happened.”

NHTSA complaint #10007919, filed 2003-02

Fuel system: other model years

YearComplaintsShare of year
202637%
202533%
202333%
20223714%
2021286%
2020423%
2019176%
2018233%
2017493%
20161125%
2015945%
2014724%
20131537%
2012344%
2011403%
201098%
200926%
200821%
200742%
2006274%
20056613%
2004333%
2003111%
2002722%
2001113%
2000192%
1999343%
1998633%
1997563%
1996232%
1995162%
1994333%
1993121%
1992183%
1991264%
1990217%

Other parts of the 2001 Ford Explorer

Tires
62 complaints
Suspension
43 complaints
Transmission and drivetrain
42 complaints
Engine cooling
39 complaints
Vehicle speed control
36 complaints
Brakes
33 complaints
Electrical system
29 complaints
Body and structure
29 complaints
Air bags
28 complaints
Seats
24 complaints
Steering
21 complaints
Visibility (wipers, defrost, mirrors)
17 complaints

← All problems reported for the 2001 Ford Explorer

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology