2025 Ford Explorer Fuel system Problems
- Complaints
- 3about this part
- Share
- 3%of 107 total for the year
- Median mileage
- —not reported
- Trend
- Too newThis model year is less than 4 years old, so a trend is not meaningful yet.
NHTSA recorded 3 complaints about the fuel system of the 2025 Ford Explorer, 3% of the 107 complaints for this model year. 1 recall campaign on record is filed under a similar system.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I am reporting a severe safety hazard regarding an immediate, drastic increase in fuel consumption and erratic fuel range calculations following a manufacturer recall repair. My 2025 Ford Explorer ST-Line was operating perfectly until a Ford Mobile Service technician performed safety recall 26S21 (IPMA Reset). According to official Ford manufacturer specifications, this SUV has an expected driving range of up to 501 miles on a full 17.9-gallon tank of fuel. However, immediately following this software update, the vehicle's total driving range drastically dropped. …”
NHTSA complaint #11746206, filed 2026-06“Car was parked on a driveway, decent grade, with 50 miles left to empty (no low fuel light on). Facing downward. Car did not turn over. Had to use manual override to put vehicle into neutral and coast to a more level area and start it up. Seen this issue posted on the Explorer ST Facebook group multiple times, so I was lucky I knew what the issue is. Most other people would be stranded. There is a flaw in the Explorer's fuel tank system that will not allow the car to start if fuel level gets below a certain threshold when parked facing down a steep street or driveway.”
NHTSA complaint #11714872, filed 2026-02Related recalls
- 24V634000Aug 23, 2024Ford Motor Company (Ford) is recalling certain 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang, and 2025 Explorer vehicles. The fuel injectors may have…Covers: Ford Explorer 2025, Escape 2023–2024, Lincoln Corsair 2023 +1 more
Related service bulletins
- 11035556Aug 3, 2026Some 2021-2023 F-150 vehicles equipped with a 3.5L PowerBoost engine, 2020-2026 Explorer vehicles equipped with a 3.3L hybrid engine, and 2020-2023 Lincoln Aviator vehicles…
- 11035508Jul 31, 2026This bulletin supersedes 25-2415. Reason for update: To add production build dates of the right-side engine valve cover. Some of the vehicles listed in the Model statement above…
- 11035269Jul 23, 2026Some 2021-2026 Ford/Lincoln vehicles may exhibit various symptoms including but not limited to the auto start/stop system not operating as intended with a "Check Charging System"…
- 11034036Jun 18, 2026Some 2025-2026 Explorer/Aviator/Police Interceptor Utility non-hybrid vehicles built on 06-Feb-2025 and through 13-Dec-2025 may exhibit various drivability symptoms including a…
- 11032924May 21, 20262020-2026 Explorer/Escape/Corsair, 2021-2026 Bronco Sport/Bronco, 2022-2026 Maverick, 2024-2026 Mustang/Ranger/Nautilus vehicles equipped with a 2.0L or 2.3L EcoBoost engine may…
- 11032247Apr 29, 2026Some 2020-2023 Aviator and 2025-2026 Explorer/Police Interceptor Utility hybrid vehicles may exhibit a "Refuel Error See Manual" message in the instrument panel cluster (IPC)…
- 11030178Mar 18, 2026This bulletin supersedes TSB 26-2059. Reason For Update: To add missing labor operations. Some of the vehicles listed in the Model statement above may exhibit at least one of the…
- 11029539Feb 28, 2026Some 2020-2024 Explorer vehicles equipped with a 2.3L engine and 2020-2026 Explorer/Police Interceptor Utility/Aviator vehicles equipped with a 3.0/3.3L engine may require…
- 11029082Feb 17, 2026Some 2024-2025 F-150, Expedition/Navigator, Escape/Corsair, Bronco, Explorer, Mustang, Maverick vehicles equipped with a 1.5/2.0/2.3/3.5L EcoBoost engine and built on 01-Oct-2024…
- 11024027Oct 4, 2025Some 2025 Explorer vehicles equipped with a 2.3L EcoBoost engine may require various repairs and/or maintenance on the fuel system. This may require removal of the high-pressure…
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 3 | 7% |
| 2025 | 3 | 3% |
| 2023 | 3 | 3% |
| 2022 | 37 | 14% |
| 2021 | 28 | 6% |
| 2020 | 42 | 3% |
| 2019 | 17 | 6% |
| 2018 | 23 | 3% |
| 2017 | 49 | 3% |
| 2016 | 112 | 5% |
| 2015 | 94 | 5% |
| 2014 | 72 | 4% |
| 2013 | 153 | 7% |
| 2012 | 34 | 4% |
| 2011 | 40 | 3% |
| 2010 | 9 | 8% |
| 2009 | 2 | 6% |
| 2008 | 2 | 1% |
| 2007 | 4 | 2% |
| 2006 | 27 | 4% |
| 2005 | 66 | 13% |
| 2004 | 33 | 3% |
| 2003 | 11 | 1% |
| 2002 | 72 | 2% |
| 2001 | 11 | 3% |
| 2000 | 19 | 2% |
| 1999 | 34 | 3% |
| 1998 | 63 | 3% |
| 1997 | 56 | 3% |
| 1996 | 23 | 2% |
| 1995 | 16 | 2% |
| 1994 | 33 | 3% |
| 1993 | 12 | 1% |
| 1992 | 18 | 3% |
| 1991 | 26 | 4% |
| 1990 | 2 | 17% |
Other parts of the 2025 Ford Explorer
23 complaintsBrakes
19 complaintsOther or unknown
19 complaintsTransmission and drivetrain
16 complaintsForward collision avoidance
15 complaintsVisibility (wipers, defrost, mirrors)
13 complaintsSteering
9 complaintsEngine
8 complaintsBody and structure
7 complaintsVehicle speed control
7 complaintsAir bags
5 complaintsExterior lighting
5 complaints
← All problems reported for the 2025 Ford Explorer
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology