1996 Ford F-250 Electrical system Problems
- Complaints
- 11about this part
- Share
- 6%of 176 total for the year
- Median mileage
- 175,025miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 11 complaints about the electrical system of the 1996 Ford F-250, 6% of the 176 complaints for this model year. Where a mileage was given, the median is 175,025 miles. 4 a fire, according to the filers.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I had raised my hood to check the oil, and there was smoke from the cruise control shut off switch located at the end of the master cylinder. It continued to smoke and burn until I unplugged it. It was nearly on fire. The body of the switch is melted and burned. When I went to Ford dealer on 4/17/06 for a replacement part, the parts manager thought that this might be part of the recall that is in force for the f-150. The service manager checked, and it does not apply to the F-250. This is disturbing to me, because the switch is that same for either vehicle.”
NHTSA complaint #10155625, filed 2006-04, 200,050 miles“While parked in my driveway my Ford F-250 with two gas tanks burst into flames and totaled the pickup. Fortunately, the truck was backed into the drive way because otherwise the house would have burned down and the hotwater heater would have been ignited. As it was, we were lucky that the fire and police departments responded so quickly and prevented the gas tanks from exploding. Both lanes on hwy 412 were shut down, many people gathered , etc. The media was there taking pictures. I am concerned that this maybe a wiring defect that could be a common problem in other Ford pickups. …”
NHTSA complaint #10068467, filed 2004-05, 150,000 miles“While driving vehicle would shut down. Happened at stop light or signs. Contacted Ford manufacturer & informed consumer to take vehicle to dealer. At dealership, mechanic placed vehicle on diagnostic machine & no codes appeared. Transmission could not shift properly into either 1st or 2nd gears without making grinding noises. Mechanic refused to repair vehicle due to being out of warranty.”
NHTSA complaint #874025, filed 2000-10“Consumer stated the factory installed wiring harness which is coming out of the engine compartment fuse box began having electrical problems which was causing the turn signal and brake lights to be inoperative.”
NHTSA complaint #564781, filed 2002-03“The contact owns a 1996 Ford f250. The contact stated the vehicle was off and the key was out of the ignition when the vehicle caught on fire. The fire department was called to extinguish the fire who stated that the fire started under the hood from a wire. The vehicle was destroyed. The manufacturer was not notified of the failure. The approximate failure mileage was unavailable.”
NHTSA complaint #10648731, filed 2014-10Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2014 | 9 | 6% |
| 2013 | 2 | 2% |
| 2012 | 18 | 7% |
| 2011 | 11 | 4% |
| 2010 | 4 | 5% |
| 2009 | 1 | 2% |
| 2008 | 12 | 6% |
| 2007 | 3 | 5% |
| 2006 | 18 | 8% |
| 2005 | 13 | 9% |
| 2004 | 36 | 23% |
| 2003 | 13 | 11% |
| 2002 | 14 | 9% |
| 2001 | 12 | 5% |
| 2000 | 24 | 7% |
| 1999 | 25 | 4% |
| 1998 | 2 | 4% |
| 1997 | 19 | 6% |
| 1996 | 11 | 6% |
| 1995 | 12 | 7% |
| 1994 | 12 | 10% |
| 1993 | 7 | 5% |
| 1992 | 9 | 8% |
| 1991 | 15 | 14% |
| 1990 | 14 | 13% |
| 1989 | 20 | 18% |
| 1988 | 15 | 24% |
| 1987 | 11 | 29% |
| 1986 | 13 | 34% |
| 1985 | 6 | 29% |
| 1984 | 5 | 50% |
Other parts of the 1996 Ford F-250
35 complaintsEngine cooling
28 complaintsTransmission and drivetrain
19 complaintsSteering
17 complaintsVehicle speed control
16 complaintsBrakes
15 complaintsFuel system
15 complaintsSuspension
14 complaintsSeat belts
5 complaintsBody and structure
5 complaintsOther or unknown
4 complaintsSeats
4 complaints
← All problems reported for the 1996 Ford F-250
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology