2016 Ford Fusion Hybrid Fuel system Problems
- Complaints
- 2about this part
- Share
- 4%of 55 total for the year
- Median mileage
- 30,950miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 2 complaints about the fuel system of the 2016 Ford Fusion Hybrid, 4% of the 55 complaints for this model year. Where a mileage was given, the median is 30,950 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Two days after getting gas my engine light came on. It stayed on for about a wee and turned off. This kept happening everytime I got gas s I took it to the dealership and was told sometimes the cap sticks and it's a common thing that doesnt require any repairs and they reset it. This happened for almost a year. I took it back and this time they claim I needed a new vapor management valve. Of course my car is less than 36,000 miles but the 3 years are up as of two months ago. I called Ford and they said it was covered under warranty because I had the problem before the 3 years. …”
NHTSA complaint #11189803, filed 2019-03, 30,950 miles“EVAP blocking valve failed and car immediately went into limp mode on the highway. By doing this it could cause a crash. EVAP blocking valve also should last the life of the vehicle.”
NHTSA complaint #11696645, filed 2025-10Fuel system: other model years
Other parts of the 2016 Ford Fusion Hybrid
15 complaintsOther or unknown
9 complaintsElectrical system
8 complaintsBack-over prevention (rear camera)
7 complaintsSteering
5 complaintsAir bags
4 complaintsBrakes
4 complaintsTransmission and drivetrain
4 complaintsWheels
4 complaintsVehicle speed control
3 complaintsLatches, locks and linkages
2 complaintsSeat belts
2 complaints
← All problems reported for the 2016 Ford Fusion Hybrid
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Nov 1, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology