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Engine coolingPart report

2002 Toyota Highlander Engine cooling Problems

Complaints
23about this part
Share
8%of 301 total for the year
Median mileage
67,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 23 complaints about the engine cooling of the 2002 Toyota Highlander, 8% of the 301 complaints for this model year. Where a mileage was given, the median is 67,000 miles. 1 of these say a crash was involved and 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I purchased a new 2002 Toyota Highlander from sierra Toyota of lancaster, ca. I have experienced no problems with this vehicle until 25 jan. 2011 when the engine overheated while driving 40mph on city street. I took my vehicle to my mechanic and he informed me of a problem with the 2.4l 4cyl Toyota engines in which some of the head bolts become loose/stripped where they attach at the engine block. I called sierra Toyota of lancaster and they denied any knowledge of this problem. …”

NHTSA complaint #10378873, filed 2011-01, 126,000 miles

“My 2002 Toyota Highlander v6 broke down on the side of the road. I had it towed to the Toyota dealership where they informed me that oil sludge has clogged my engine and I would have to have it replaced to the tune of $6000. I was shocked because I always got my oil changed well before the suggested 7500 mile mark. I did some research online and found out my car was part of a recall and class action suit. They never sent a recall notice. We purchased the car when it was 2 years old. …”

NHTSA complaint #10328086, filed 2010-04, 110,000 miles

“May 17, 2002, I was in a car accident with my 3 month old 2002 Toyota Highlander. I was traveling in the right hand lane on highway 80 west bound between davis, ca and san francisco ca at 8:30 am. According to the police report from eye witnesses, my vehicle left the roadway without any brake lights, went through a cyclone fence, continued .10 miles and down into a ravine. Brake lights never came on and the car never slowed. I was life flighted to the john muir medical center trauma unit. I arrested in the helicopter. …”

NHTSA complaint #10318290, filed 2010-03, 1,000 miles

“I noticed coolant leaking from underneath the plastic into intake manifold in the rear of the engine. I brought it in for repair and the mechanic said he noticed a large piece of foam rubber between the intake manifold and the engine block and head.the leak was behind the foam piece. The only option to discover the source of this leak was to remove the plastic intake manifold, which the mechanic did. After this was removed, it became obvious that coolant had been leaking a minor amount for quite some time due to build up between the cylinder head and block. …”

NHTSA complaint #10281457, filed 2009-08, 56,000 miles

“I have owned a 2002 Toyota Highlander 4 cylinder, 2wd. My car stalled on the road about tow weeks ago and I had it towed to a Toyota dealer. I have taken very good care of my car and can provide some partial paper work of my maintenance. The dealer is telling me that I need a new engine, and my bill will go over $5000.00. It has only 77000 miles and no physical damage to the car (no accidents). I have heard about the oil sludge law suit but it covers only 6 cyl but not 4 cyl. Could you please help me out on this issue. Thanks.”

NHTSA complaint #10183833, filed 2007-02, 77,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
2025110%
201931%
201731%
201611%
201521%
201331%
201221%
201153%
201021%
200954%
2008184%
200722%
2006218%
200584%
2004207%
20034618%
2002238%
20011712%

Other parts of the 2002 Toyota Highlander

Visibility (wipers, defrost, mirrors)
139 complaints
Vehicle speed control
31 complaints
Body and structure
24 complaints
Other or unknown
14 complaints
Transmission and drivetrain
14 complaints
Air bags
13 complaints
Electrical system
13 complaints
Brakes
12 complaints
Exterior lighting
12 complaints
Equipment
11 complaints
Engine
7 complaints
Tires
5 complaints

← All problems reported for the 2002 Toyota Highlander

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology