2006 Chevrolet Express Problems
- Complaints
- 12filed with NHTSA
- Median mileage
- 62,529miles, 9 complaints with mileage
- Recalls
- 16campaigns on record
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 15 mpgcombined, 4.3L 6-cyl RWD · 13 city / 18 hwy
Sources: NHTSA records for the 2006 Chevrolet Express (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error
NHTSA recorded 12 consumer complaints for the 2006 Chevrolet Express. The part named most often is air bags, with 2 complaints (17% of the total), followed by electrical system (2) and transmission and drivetrain (2). 9 of the complaints include a mileage, and 44% of those were filed for vehicles with under 50,000 miles; the median is 62,529 miles. Of all complaints, 2 involved a crash, 2 an injury, according to the filers. NHTSA lists 16 recall campaigns and 798 technical service bulletins for this model year. Air bags complaints overlap with 1 technical service bulletin filed under the same part. Electrical system complaints overlap with 155 technical service bulletins filed under the same part.
This model year has fewer than 25 complaints on record, so the numbers below can change a lot with a few new reports.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Air bags2 17%
- Electrical system2 17%
- Brakes1 8.3%
- Engine1 8.3%
- Engine cooling1 8.3%
- Other or unknown1 8.3%
- Seat belts1 8.3%
- Seats1 8.3%
Also reported: Steering (1), Body and structure (1), Suspension (1).
Example complaints
Air bags: “On april 29, 2011, a passenger and I were involved in a very serious near-fatal motor vehicle accident. I was the driver of the vehicle, which was a 2006 chevy Express cargo van. We were driving from medford, oregon to klamath falls, oregon on hwy 140 east. The accident occurred near mile marker 59 at approximately 8 a.m. This stretch of highway runs parallel to klamath lake. The vehicle spun out of control when we drove over a patch of unseen black ice. …”
NHTSA complaint #10441629, filed 2011-12, 64,500 milesElectrical system: “Odometer Fraud. The contact owns a 2006 Chevrolet Express. It was discovered that there was a mileage discrepancy. The vehicle was a private sale. At the time of purchase, the vehicle mileage was 178,000, and at the time of registration, it was discovered that the mileage was 394,745.”
NHTSA complaint #11723693, filed 2026-03, 394,745 milesTransmission and drivetrain: “I bought a Chevrolet van Express with a 6.0 v8 engine a year ago with only 37000 miles. Approximately 2 months after purchase, I began having trouble with the engine and stabilitrak system in addition to the low beam headlight failure detailed below same across the entire v8 6.0 engines produced by Chevrolet. The van vehicle shook violently stressing all the occupants. While traveling on the highway my check engine and traction light illuminated simultaneously. I was also alerted that engine power was reduced and my vehicle shut down two times in a 30 minute span of time. …”
NHTSA complaint #10887623, filed 2016-07, 41,000 milesBrakes: “The ABS braking system activates for no reason and greatly extends the stopping distance. This has put our drivers in very dangerous situations. We have several GM light duty vans and trucks and this has been a problem with almost all of them. The wheel sensor mechanism is a faulty design and causes a very dangerous situation for the drivers. Gm should recall and replace all of these with a newly designed unit that work safely.”
NHTSA complaint #10434425, filed 2011-11, 25,620 milesMileage when problems were reported
44% of the 9 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 40,000 and 70,000 miles.
Complaints by year filed
Fewer than 15 complaints, too few for a reliable trend.
Crash test ratings
NHTSA's 5-Star Safety Ratings for the 2006 Chevrolet Express. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.
| Version | Overall | Frontal | Side | Side pole | Rollover |
|---|---|---|---|---|---|
| Express · sedan RWD | not rated | 5 / 5 | — | — | — |
Ratings before the 2011 model year come from an older, less demanding test and are not comparable with ratings for 2011 and later.
Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.
Fuel economy and running cost
EPA ratings for each 2006 Chevrolet Express version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Express 1500/2500 2WD | 4.3L 6-cyl | 4-speed automatic | 13 | 18 | 15 | $4,450 |
| Express 1500/2500 2WD | 5.3L 8-cyl | 4-speed automatic | 13 | 17 | 14 | $4,800 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- 09V303000Jul 29, 2009Equipment adaptive/mobilityCovers: Chevrolet Express 2006, Ford E-250 2004, 2006–2007
Van products is recalling 8 vans equipped with ricon platform style wheelchair lifts. The lift fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations on motor vehicles." the threshold warning…
- 09V304000Jul 29, 2009Equipment adaptive/mobilityCovers: Chevrolet Express 2006, Ford E-250 2004, 2006
Van products is recalling 8 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow…
- 09V306000Jul 29, 2009Equipment adaptive/mobilityCovers: Chevrolet Express 2006, Ford E-350 2005
Customizers is recalling 6 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations on motor vehicles." the threshold warning…
- 09V270000Jul 6, 2009Equipment adaptive/mobilityCovers: Chevrolet Express 2005–2009, GMC Savana 2005–2009
Main mobility is recalling 185 model year 2005 through 2009 chevrolet express and gmc savana vans manufactured between april 1, 2005 and june 25, 2009, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements…
- 09V272000Jul 6, 2009Equipment adaptive/mobilityCovers: Chevrolet Express 2005–2009, GMC Savana 2005–2009
Main mobility is recalling 185 model year 2005 through 2009 chevrolet express and gmc savana vans manufactured between april 1, 2005 and june 25, 2009, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements…
- 09V049000Feb 6, 2009Equipment adaptive/mobilityCovers: Chevrolet Express 2005–2006, Ford E Series 2005–2006
Mobility is recalling 86 my 2005-2006 ford e-series and chevrolet express van equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift…
See all 16 recalls for the 2006 Chevrolet Express → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 798 on record; the latest 10 are shown.
- 11020816Jul 18, 2025Other or unknown. This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
- 11019074May 30, 2025Other or unknown. This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
- 11019073May 30, 2025Other or unknown. This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
- 11019072May 30, 2025Other or unknown. This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.
- 11017252Mar 28, 2025Electrical system, Other or unknown. This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
- 11014455Feb 20, 2025Other or unknown. This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get…
- 11012907Dec 18, 2024Engine. This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
- 11011782Dec 7, 2024Other or unknown. This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is…
- 11009156Oct 25, 2024Electrical system. This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester…
- 11010544Oct 7, 2024Engine. This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
Other model years of the Chevrolet Express
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2021 | 13 | 11,500 | 2 | — | — | — | Not enough data |
| 2020 | 17 | 62,376 | 1 | — | — | — | Rising |
| 2019 | 8 | 5,392 | 4 | — | — | — | Not enough data |
| 2018 | 11 | 9,942 | 6 | — | — | — | Not enough data |
| 2017 | 21 | 18,000 | 6 | — | 13 | — | Rising |
| 2016 | 15 | 21,253 | 6 | — | 13 | — | Stable |
| 2015 | 8 | 24,000 | 3 | — | 13 | — | Not enough data |
| 2014 | 14 | 30,950 | 7 | — | 13 | — | Not enough data |
| 2013 | 22 | 19,662 | 8 | — | 14 | — | Falling |
| 2012 | 13 | 38,500 | 6 | — | 13 | — | Not enough data |
| 2011 | 12 | 94,036 | 5 | — | 12 | — | Not enough data |
| 2010 | 15 | 47,850 | 5 | — | — | — | Falling |
| 2009 | 10 | 51,000 | 7 | — | — | — | Not enough data |
| 2008 | 14 | 42,475 | 10 | — | 14 | — | Not enough data |
| 2007 | 18 | 65,000 | 4 | — | 15 | — | Falling |
| 2006 | 12 | 62,529 | 16 | — | 15 | — | Not enough data |
| 2005 | 23 | 85,934 | 8 | — | 15 | — | Falling |
| 2004 | 21 | 87,000 | 6 | — | 15 | — | Falling |
| 2003 | 59 | 46,824 | 10 | — | 15 | Not compared (before 2008) | Stable |
| 2002 | 56 | 33,000 | 0 | — | 14 | Not compared (before 2008) | Falling |
| 2001 | 45 | 45,000 | 2 | — | 14 | Not compared (before 2008) | Falling |
| 2000 | 84 | 55,875 | 1 | — | 14 | Not compared (before 2008) | Falling |
| 1999 | 68 | 68,612 | 1 | — | 14 | Not compared (before 2008) | Stable |
| 1998 | 23 | 61,125 | 1 | — | 14 | — | Stable |
| 1997 | 29 | 82,000 | 1 | — | 14 | Not compared (before 2008) | Stable |
| 1996 | 15 | 58,500 | 2 | — | 14 | — | Stable |
All Chevrolet Express model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2006 Chevrolet Express have?
NHTSA recorded 12 consumer complaints for the 2006 Chevrolet Express as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2006 Chevrolet Express is reported most often?
Air bags is named most often, in 2 complaints (17% of the total), followed by electrical system with 2.
Has the 2006 Chevrolet Express been recalled?
NHTSA lists 16 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2006 Chevrolet Express get?
The EPA rates the 2006 Chevrolet Express (Express 1500/2500 2WD, 4.3L 6-cyl) at 15 mpg combined, 13 city and 18 highway, with an estimated annual fuel cost of $4,450 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2006 Chevrolet Express reported?
Among the 9 complaints that include a mileage, the median is 62,529 miles and the middle half falls between 40,000 and 70,000 miles; 44% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.