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Engine coolingPart report

2002 Chevrolet Silverado 2500 Engine cooling Problems

Complaints
43about this part
Share
12%of 351 total for the year
Median mileage
74,834miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 43 complaints about the engine cooling of the 2002 Chevrolet Silverado 2500, 12% of the 351 complaints for this model year. Where a mileage was given, the median is 74,834 miles. 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Upon starting my 2002 Chevrolet silverado with duramax engine to move it backwards 40 feet to hookup a trailer, I had no apparent power assist on brakes or steering. A second attempt to restart the engine and back up resulted in the same result, no power assist on steering or brakes. A third attempt to move the truck proved successful. This is first time this condition has appeared on this vehicle.”

NHTSA complaint #10331863, filed 2010-05, 57,490 miles

“For the second time --last time about 3 years ago --the dealer tells me that the rear exhust manifold bolts have sheared off . I hear from other mechanics and the internet that this happens all the time on silverados . It is very expensive to repair .”

NHTSA complaint #10376924, filed 2011-01, 47,540 miles

“While driving under normal highway conditions, the engine has stalled three times in two weeks. This causes a loss of power steering and power brakes. At this point I have been able to safely pull off of the road, as it has not occurred during congested traffic. While searching the database I found similar failures of 2001 8.1l engines that were recalled to replace the crankshaft position sensor.”

NHTSA complaint #10223047, filed 2008-04, 68,000 miles

“I have the 2002 silverado 2500hd with the 8.1l engine and I have random stalling while driving at any speed or even standing at a stop light. It has just started to not start from a cold start too.this happens 4 to 5 times a day.”

NHTSA complaint #10405908, filed 2011-06, 32,000 miles

“Broken exhaust bolts on my 2002 chevy 2500 hd truck, I went to the local garage and they told me they had worked on 6 other trucks with the same problem. There was a GM sales men there and said they have been having alot of trouble with the bolts breaking on the 6.0 motors.”

NHTSA complaint #10252231, filed 2008-12, 93,450 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
202312%
202233%
202044%
201934%
201812%
201511%
201111%
200912%
200853%
2007136%
2006127%
2005166%
2004236%
2003164%
20024312%
20017820%
2000118%
199934%
199823%
1997711%

Other parts of the 2002 Chevrolet Silverado 2500

Brakes
212 complaints
Fuel system
30 complaints
Steering
16 complaints
Engine
13 complaints
Tires
12 complaints
Transmission and drivetrain
12 complaints
Electrical system
10 complaints
Body and structure
10 complaints
Visibility (wipers, defrost, mirrors)
7 complaints
Air bags
5 complaints
Suspension
5 complaints
Wheels
5 complaints

← All problems reported for the 2002 Chevrolet Silverado 2500

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology