2004 Ford E-350 Problems
- Complaints
- 46filed with NHTSA
- Median mileage
- 50,000miles, 33 complaints with mileage
- Recalls
- 10campaigns on record
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
Sources: NHTSA records for the 2004 Ford E-350 (complaints, recalls, investigations). Report an error
NHTSA recorded 46 consumer complaints for the 2004 Ford E-350. The part named most often is fuel system, with 18 complaints (39% of the total), followed by engine cooling (10) and electrical system (5). 33 of the complaints include a mileage, and 48% of those were filed for vehicles with under 50,000 miles; the median is 50,000 miles. Of all complaints, 1 involved a crash, 1 a fire, 18 an injury, 1 a death, according to the filers. NHTSA lists 10 recall campaigns and 60 technical service bulletins for this model year. Fuel system complaints overlap with 5 technical service bulletins filed under the same part. Engine cooling complaints overlap with 1 recall campaign and 32 technical service bulletins filed under the same part.
Not compared (before 2008). Model years 2008–2023 of the same vehicle that have at least 25 complaints are compared, and a model needs at least 3 of them.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Fuel system18 39%
- Engine cooling10 22%
- Electrical system5 11%
- Equipment5 11%
- Tires4 8.7%
- Engine3 6.5%
- Seat belts3 6.5%
- Body and structure3 6.5%
- Air bags2 4.3%
Also reported: Steering (2), Vehicle speed control (2), Latches, locks and linkages (1), Other or unknown (1), Suspension (1), Visibility (wipers, defrost, mirrors) (1), Wheels (1).
Example complaints
Fuel system: “I am the original owner of a 2004 Ford e 350 diesel,it has been in the shop many of times for the same problem truck stops running in middle of intersections, highways etc does not start and needs to be towed.Ford dealership has no idea what is wrong with truck, I get truck back same thing happens. Repeatedly. Now that the truck is out of warranty same thing happens result: delaminating fuel tank, little slivers of paint clogging fuel lines, pumps and injectors.”
NHTSA complaint #10423234, filed 2011-09, 50,000 milesEngine cooling: “I have a Ford E-350 super duty van that has had drivable problems since it was new. After many trips to dealerships I was told that there was no fix at this time and Ford should come out with a fix in the future. The engine dies when hot at times causing hard braking and loss of steering. At 100699 miles, just 699 miles out of warranty the engine quite running when hot. If it sits for 6 or more hours it will restart and run for only 20 minutes. Ford told me it was no longer under warranty and would provide no assistance.”
NHTSA complaint #10266163, filed 2009-04, 100,699 milesElectrical system: “The contact owns a 2004 Ford E-350. The contact stated that the vehicle would stall without warning. The vehicle would stutter and then stall. The contact took the vehicle to the dealer and was told that the fuel injection control pressure sensor failed. The contact referenced NHTSA recall campaign id number: 05v270000 (electrical system: wiring) but was advised that the vehicle was not included. The failure mileage was 93,000.”
NHTSA complaint #10472897, filed 2012-08, 93,000 milesEquipment: “Vehicle was purchased on or around september 2003. On may of 2005 we began to have multiple problems concerning this vehicle. The most significant of these problems is air conditioning compressors locking up and breaking the drive belt. This vehicle is an ambulance so a failure could contribute to the death of a patient. We have tried various repairs to this vehicle as it has fallen out of warranty at this time. First we replaced the compressor, accumulator and orifice tube and the belts then flushed the system. …”
NHTSA complaint #10172350, filed 2006-11, 42,638 milesMileage when problems were reported
48% of the 33 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 15,000 and 93,000 miles.
Complaints by year filed
Trend: stable. Complaints filed in the last 3 full calendar years are within 25% of the 3 years before.
Recalls and investigations
- 09V100000Mar 27, 2009Equipment adaptive/mobilityCovers: Ford E-350 2004–2007, E-250 2004–2007, E-150 2004–2007
Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor…
- 09V102000Mar 27, 2009Equipment adaptive/mobilityCovers: Ford E-350 2004–2007, E-250 2004–2007, E-150 2004–2007
Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor…
- 08V518000Oct 6, 2008Equipment adaptive/mobilityCovers: Ford E-350 2004–2007, E-250 2006–2008, E-150 2007–2008 +3 more
Mobilityworks is recalling 224 my 2007-2008 ford e150, my 2006-2008 e250, my 2004-2007 e350, my 2006 e450, my 2005-2007 chevrolet 2500, my 2007 chevrolet 1500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These vehicles…
- 08V519000Oct 6, 2008Equipment adaptive/mobilityCovers: Ford E-350 2000, 2004–2006, E-450 2000, 2005, E-250 2005–2006 +4 more
Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the…
- 07V569000Dec 15, 2007Electrical system › Wiring › Fuses and circuit breakersCovers: Ford E-350 2004–2007, E-450 2004–2007
On certain ambulances originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode…
- 05V270000Jun 10, 2005Electrical system › WiringCovers: Ford E-350 2004–2005, Excursion 2004–2005, F-550 SD 2004–2005 +4 more
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
See all 10 recalls for the 2004 Ford E-350 → · Check a VIN at nhtsa.gov/recalls
NHTSA investigations
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 60 on record; the latest 10 are shown.
- 10243490Sep 7, 2023Transmission and drivetrain. When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the…
- 10148820Apr 6, 2018Steering. This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly…
- 10056196May 1, 2014Transmission and drivetrain. Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-53 motorhome…
- 10055629Feb 1, 2014Engine cooling, Transmission and drivetrain. Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck…
- 10034571Jun 11, 2010Fuel system. Ford: runs rough, lacks power, hard start, no start. Some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without…
- 10028826Jun 1, 2009Engine cooling, Fuel system. Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8…
- 10028730May 1, 2009Engine cooling. Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge.
- 10028284Mar 20, 2009Engine cooling. Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. There are several potential causes for these symptoms.
- 10024325Mar 1, 2008Engine cooling. 6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08.
- 10023855Oct 1, 2007Engine cooling. 6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles.
Other model years of the Ford E-350
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2022 | 14 | 11,000 | 3 | — | — | — | Not enough data |
| 2021 | 22 | 12,234 | 6 | — | — | — | Rising |
| 2017 | 13 | 20,556 | 4 | — | — | — | Not enough data |
| 2016 | 5 | 4,000 | 3 | — | — | — | Not enough data |
| 2015 | 7 | 20,978 | 2 | — | — | — | Not enough data |
| 2014 | 17 | 16,500 | 11 | — | 13 | — | Rising |
| 2013 | 13 | 6,000 | 9 | — | 13 | — | Not enough data |
| 2012 | 16 | 69,750 | 12 | — | 13 | — | Stable |
| 2011 | 19 | 76,000 | 18 | — | 13 | — | Falling |
| 2010 | 17 | 69,900 | 16 | — | — | — | Falling |
| 2009 | 10 | 20,000 | 25 | — | — | — | Not enough data |
| 2008 | 39 | 51,000 | 30 | — | — | Not compared (fewer than 3 comparable model years) | Rising |
| 2007 | 18 | 51,051 | 35 | — | — | — | Falling |
| 2006 | 53 | 73,000 | 38 | — | — | Not compared (before 2008) | Rising |
| 2005 | 55 | 67,294 | 16 | — | — | Not compared (before 2008) | Stable |
| 2004 | 46 | 50,000 | 10 | — | — | Not compared (before 2008) | Stable |
| 2003 | 46 | 85,509 | 7 | — | — | Not compared (before 2008) | Rising |
| 2002 | 53 | 80,000 | 5 | — | — | Not compared (before 2008) | Stable |
| 2001 | 52 | 89,000 | 4 | — | — | Not compared (before 2008) | Falling |
| 2000 | 59 | 99,783 | 8 | — | — | Not compared (before 2008) | Stable |
| 1999 | 72 | 87,000 | 9 | — | — | Not compared (before 2008) | Falling |
| 1998 | 63 | 113,614 | 8 | — | — | Not compared (before 2008) | Falling |
| 1997 | 79 | 70,000 | 5 | — | — | Not compared (before 2008) | Falling |
| 1996 | 50 | 38,934 | 3 | — | — | Not compared (before 2008) | Stable |
| 1995 | 69 | 80,000 | 3 | — | — | Not compared (before 2008) | Stable |
| 1994 | 51 | 137,000 | 5 | — | — | Not compared (before 2008) | Stable |
| 1993 | 43 | 85,000 | 3 | — | — | Not compared (before 2008) | Stable |
| 1992 | 41 | 45,000 | 3 | — | — | Not compared (before 2008) | Stable |
| 1991 | 19 | — | 1 | — | — | — | Stable |
| 1990 | 23 | 89,000 | 2 | — | — | — | Stable |
| 1989 | 26 | 64,000 | 3 | — | — | Not compared (before 2008) | Stable |
| 1988 | 11 | 72,000 | 1 | — | — | — | Not enough data |
| 1987 | 14 | — | 8 | — | — | — | Not enough data |
| 1986 | 11 | 60,000 | 11 | — | — | — | Not enough data |
| 1983 | 5 | 73,000 | 8 | — | — | — | Not enough data |
All Ford E-350 model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2004 Ford E-350 have?
NHTSA recorded 46 consumer complaints for the 2004 Ford E-350 as of Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2004 Ford E-350 is reported most often?
Fuel system is named most often, in 18 complaints (39% of the total), followed by engine cooling with 10.
Has the 2004 Ford E-350 been recalled?
NHTSA lists 10 recall campaigns for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
At what mileage are problems with the 2004 Ford E-350 reported?
Among the 33 complaints that include a mileage, the median is 50,000 miles and the middle half falls between 15,000 and 93,000 miles; 48% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.