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Engine coolingPart report

2002 Toyota Sienna Engine cooling Problems

Complaints
16about this part
Share
9%of 181 total for the year
Median mileage
40,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 16 complaints about the engine cooling of the 2002 Toyota Sienna, 9% of the 181 complaints for this model year. Where a mileage was given, the median is 40,000 miles.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I own a 2002 Toyota Sienna which I purchased as a certified used vehicle in january 2008. I wasn't informed about the problems these particular vehicles were having with oil sludge build up. Shortly after january 2010, I checked my oil and found the oil to be gummy. I took it in for a proper oil change (though it was under the 3000 mile mark for an oil change). I checked the oil again after only driving 100 miles or so, and found the same gummy oil build up. I stopped driving it as soon as I noticed white smoke coming out of the exhaust. …”

NHTSA complaint #10341835, filed 2010-07, 80,000 miles

“My 2002 Sienna was diagnosed with oil sludge at 73,000 miles. Dealer says it cannot replace engine at their cost without receipts to prove oil changes. Since we did the changes ourselves we have no receipts.”

NHTSA complaint #10148325, filed 2006-01, 73,000 miles

“I have 2002 Toyota Sienna. The car was perfect until after 30k miles. We first noticed the car occasionally had difficulty of starting during warm weather or warm engine condition. Then the situation got worst, the no starting got more often. We even got stuck in the freeway and busy street because we stopped the car and had a lot of difficulty to get the car started again. The situation could be dangerous in a traffic busy location. I have two friend who have Sienna and they both had the similar problems with their Sienna. …”

NHTSA complaint #10138047, filed 2005-09, 39,523 miles

“Engine oil sludge forming in camshaft carrier and under oil filler cap after only 35k miles! I bought this Sienna brand new for $32000 and perform maintenance religiously, changing oil & filter every 4000 - 5000. Yet, last week on a routine oil change I noticed black gritty deposits caked underneath the oil filler cap! It was about 2-4 mm thick; I could scrape it with my fingernails and it felt like hardened sugar. I could see the black deposits well into the cam carrier. I found out that many other Toyota owners are experiencing this sludge problem! …”

NHTSA complaint #10080887, filed 2004-07, 35,000 miles

“I own a 2002 Toyota Sienna. The vehicle was purchased new from magic Toyota in edmonds wa. The van has 20000 miles on it and is now in need of a new engine. I have had it serviced but apparently the Toyota engines have an oil sludge build up problem which destroys the engine if it occurs. Toyota is uncertain at this juncture if they are going to repair the engine which is still under warranty. I had it serviced on 11/20/02 at magic Toyota. Four weeks later the engine is dead lined with blue smoke, poor compression, and a knock. …”

NHTSA complaint #10000410, filed 2002-12, 21,000 miles

Related service bulletins

Engine cooling: other model years

YearComplaintsShare of year
201311%
201210%
201161%
201042%
200942%
2008123%
2007144%
200640%
2005172%
2004462%
200366%
2002169%
20012413%
20006618%
19993918%
19983311%

Other parts of the 2002 Toyota Sienna

Body and structure
42 complaints
Latches, locks and linkages
27 complaints
Brakes
24 complaints
Electrical system
24 complaints
Tires
15 complaints
Transmission and drivetrain
13 complaints
Steering
10 complaints
Vehicle speed control
10 complaints
Air bags
7 complaints
Seat belts
7 complaints
Fuel system
5 complaints
Suspension
4 complaints

← All problems reported for the 2002 Toyota Sienna

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology