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Fuel systemPart report

2004 Chevrolet Malibu Fuel system Problems

Complaints
29about this part
Share
3%of 1,148 total for the year
Median mileage
107,000miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 29 complaints about the fuel system of the 2004 Chevrolet Malibu, 3% of the 1,148 complaints for this model year. Where a mileage was given, the median is 107,000 miles. 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Takata recall there is alot of completion of the fuel gage reading wrong after u fill the tank up. I will fill up on gas and my gaga will read empty and will tell me low fuel. This will go and fix it self after it run for about 20 miles. Only happens after I fill it up.”

NHTSA complaint #10966222, filed 2017-03, 177,000 miles

“My battery light came on this morning and I came home from lunch tried making a left turn onto a street and my steering wheel locked on me. I couldn't turn my car, now my car won't even start. I barely made it home, thank god because I almost crashed into my neighbors house from my steering wheel locking.”

NHTSA complaint #10586025, filed 2014-05, 233,272 miles

“Filled up with gas started the car headed down the road and the gas gauge dropped down the e and showed low fuel. Then a few minutes later the gauge went back up the f. Now the gauge goes up and down all the time. The only way for me know how much gas I have is to look at the read out on display. I have to keep track of how many miles I'm driving in order to make sure I don't run out of gas.”

NHTSA complaint #10651745, filed 2014-10, 153,000 miles

“My car was recalled for a transmission shift cable problem. I took it to the dealer in february of 2015 and the dealer replaced it per the recall. On marc 27th 2016 the shift cable came off of the transmission shift lever and I could not shift out of drive. I turned the motor off and now the car started rolling backwards due to the incline I had stopped on. Since the car was in drive I was unable to start the car. The brakes were ineffective because the motor was not running. …”

NHTSA complaint #10852510, filed 2016-03, 200,500 miles

“There was a recall on fuel system my engine light is on and had it diagnosed and its reading I need a fuel pump cant understand why when work was already done sometimes when I accelerate to 25-30 stutters and putts”

NHTSA complaint #10888863, filed 2016-07, 140 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202425%
2023811%
20221010%
20211011%
2020189%
2019189%
201810114%
2017609%
2016546%
2015197%
2014267%
2013344%
2012566%
2011374%
2010393%
2009342%
2008545%
2007879%
2006969%
2005707%
2004293%
2003427%
2002295%
2001406%
2000799%
1999385%
1998343%
1997153%
1980240%

Other parts of the 2004 Chevrolet Malibu

Steering
799 complaints
Electrical system
151 complaints
Exterior lighting
84 complaints
Seats
69 complaints
Brakes
64 complaints
Transmission and drivetrain
64 complaints
Suspension
31 complaints
Vehicle speed control
27 complaints
Air bags
26 complaints
Electronic stability control
22 complaints
Other or unknown
21 complaints
Engine cooling
20 complaints

← All problems reported for the 2004 Chevrolet Malibu

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology