2004 Chevrolet Silverado 1500 Fuel system Problems
- Complaints
- 21about this part
- Share
- 3%of 797 total for the year
- Median mileage
- 77,779miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 21 complaints about the fuel system of the 2004 Chevrolet Silverado 1500, 3% of the 797 complaints for this model year. Where a mileage was given, the median is 77,779 miles. 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Leaving my property I stopped to close gate. I smelled gas, looked under at fuel tank and fuel line was spraying fuel onto muffler. I removed truck bed and found animal (squirrel) had chewed hole in plastic pressure fuel line at tank connection. Plastic not appropriate for high pressure fuel line. I have pictures of damaged line.”
NHTSA complaint #10449904, filed 2012-03, 52,000 miles“We had received a letter for Chevrolet about a recall the mileage on it was up to 150 thousand but the truck then was just about 6000 nothing was wrong 5/18/2013 the dash gauges went out the speedometer and tachometer failed first at about 79000 but now all the dash gauges did not work. We love our 200 silverado truck but have know way to fix it. Lost the letter please send us one because the dealer does not want to fix it for us. Help!!!!”
NHTSA complaint #10512827, filed 2013-05, 79,000 miles“While leaving my driveway I went to stop , pedal went to floor,car almost had accident with oncoming snow plow truck. Even though vehicle has low mileage dealer said warranty was up. Front brake lines were rusted through. Had them replaced. Just recently I checked under vehicle & it appears the same is happening to the rear brake lines & fuel lines. Rossi chev. My dealer told me this is a common problem. Something is not right with this very dangerous problem.”
NHTSA complaint #10568102, filed 2014-03, 36,000 miles“I was replacing two bad o2 sensors and felt something wet on my fingers, that smelled like gas. When I started the truck to move it I notice a drip trail off gas. I took the truck to my mechanic and was advised that the gas lines were rusted/rotted through and needed to be replaced. I have never had to replace gas lines or brake lines on another vehicle. This is very unusual. I think these gas lines and the brake lines I reported earlier were made of inferior material. I do feel extremely fortunate that I did not crash or catch on fire.”
NHTSA complaint #10588736, filed 2014-05, 91,561 miles“While traveling to work I attempted to stop and the brake pedal went all the way to the floor. I was able to stop by using only the emergency brake but only after approx. 100 feet. I was able to drive the truck home by using four wheel low and allowing the engine and transmission to keep me at a safe speed. I then contacted my mechanic who lives right down the road and he came up and looked at the truck. He told me the brake line had ruptured and additionally all the brake lines should be replaced along with the fuel line that appears to be badly corroded. …”
NHTSA complaint #10548660, filed 2013-10, 83,609 milesRelated service bulletins
- 11004761Jun 28, 2024This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or…
- 10209741Mar 22, 2022This service bulletin provides the technician with additional information on fuels, fuel additives and fuel management.
- 10209734Mar 22, 2022This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
- 10208027Jan 14, 2022This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester…
- 10176607May 8, 2020This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank…
- 10171878Jan 2, 2020This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended…
- 10160637Apr 4, 2019This Preliminary Information communication provides information to the technician about a customer?s request to remove or disable the Bi-Fuel Compressed Natural Gas system…
- 10129057Jan 9, 2018This Preliminary Information communication provides information to the technician about vehicles that have an oil leak shortly after a cold start when extremely low ambient…
- 10126346Oct 2, 2015This informational bulletin provides information to dealership personnel on identifying Duramax Diesel overpower engine breakdown or non-function due to aftermarket power-up…
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 4 | 3% |
| 2025 | 7 | 6% |
| 2024 | 28 | 9% |
| 2023 | 38 | 10% |
| 2022 | 46 | 7% |
| 2021 | 32 | 4% |
| 2020 | 41 | 5% |
| 2019 | 39 | 4% |
| 2018 | 19 | 4% |
| 2017 | 32 | 4% |
| 2016 | 27 | 3% |
| 2015 | 30 | 3% |
| 2014 | 34 | 2% |
| 2013 | 4 | 1% |
| 2012 | 6 | 3% |
| 2011 | 11 | 2% |
| 2010 | 8 | 2% |
| 2009 | 15 | 3% |
| 2008 | 23 | 3% |
| 2007 | 19 | 2% |
| 2006 | 18 | 5% |
| 2005 | 16 | 3% |
| 2004 | 21 | 3% |
| 2003 | 28 | 3% |
| 2002 | 20 | 4% |
| 2001 | 62 | 13% |
| 2000 | 41 | 7% |
| 1999 | 28 | 5% |
| 1998 | 12 | 3% |
| 1997 | 52 | 9% |
Other parts of the 2004 Chevrolet Silverado 1500
330 complaintsElectrical system
267 complaintsSteering
75 complaintsAir bags
34 complaintsTransmission and drivetrain
27 complaintsEngine cooling
25 complaintsVehicle speed control
20 complaintsEngine
18 complaintsBody and structure
15 complaintsEquipment
13 complaintsSuspension
13 complaintsVisibility (wipers, defrost, mirrors)
13 complaints
← All problems reported for the 2004 Chevrolet Silverado 1500
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Nov 1, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology