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BrakesPart report

2002 Ford Expedition Brakes Problems

Complaints
22about this part
Share
6%of 340 total for the year
Median mileage
88,500miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 22 complaints about the brakes of the 2002 Ford Expedition, 6% of the 340 complaints for this model year. Where a mileage was given, the median is 88,500 miles. 1 of these say a crash was involved and 5 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Brake line ruptured in rear of vehicle when pulling into service station hauling my travel trailer. Was told the line was completely rusted through and this is a common problem on these model year vehicles. I find totally crazy to find brake lines rusting on a vehicle of this age. I was also told the rear control arms need to be replaced because of the rust. I know this was an issue on the windstars and it was recalled Ford need to take care of this. Thank god it happened at the station and not hauling my kids to the campground. …”

NHTSA complaint #10544353, filed 2013-09, 117,000 miles

“About two weeks before my car wouldn't go into drive I had it towed to the dealers. They fixed the problem it was a brake switch and solenoid. That needed replacing $300.00 later its fixed. During the weekend my cruise control light kept flashing. My mother, daughter and I were waiting for my son who was at track practice on monday 4-25-2011. We were waiting in the car and listening to the radio. I started my car to make sure it was going to start. As I started it was full of smoke so I open the hood and there was a little spark fire. …”

NHTSA complaint #10398180, filed 2011-04, 94,000 miles

“Brake pedal felt rough upon stepping on pedal (I have a little more than 30k miles on the vehicle) I do work on my own vehicles and I am very knowlegable when it come to basic repairs I inspected both roters on the front of the vehicle and found the driver side inner pad completely worn to the metal the outer pad still has approximately 1/4 inch before it hits the indicator obviously my caliper is sticking I have an appointment tomorrow im curious what tey will say.”

NHTSA complaint #10053147, filed 2004-01, 31,500 miles

“2002 Ford Expedition: right front brake(s) making grinding noise when driving and is exaggerated when braking. Called dealer to schedule service. Asked service advisor why wear indicator(s) did not work. Service advisor informed me that Ford has not installed brakes with wear indicators for years. I told the service advisor that it is unbelievable that a $30k vehicle would not have bps with wear indicators especially since my 1992 vw jetta has brake pads with wear indicators. …”

NHTSA complaint #10041277, filed 2003-10, 39,500 miles

“Vehicle was parked and it caught on fire. Owner was notified by nephew that the vehicle was on fire. The fire department was notified, and extinguished the blaze. A report was taken, and the cause was determine dto be the ABS sensor and or the cruise control where the fire originated.”

NHTSA complaint #10109093, filed 2005-01, 43,000 miles

Brakes: other model years

YearComplaintsShare of year
2026218%
2025616%
2024911%
202358%
202298%
202162%
2020102%
201982%
2018154%
20177521%
20164822%
201595%
201423%
201344%
201265%
201111%
201035%
2009414%
20083323%
20072913%
2006176%
2005165%
20044314%
20038714%
2002226%
2001244%
2000334%
1999364%
1998577%
199711013%

Other parts of the 2002 Ford Expedition

Engine cooling
95 complaints
Vehicle speed control
58 complaints
Electrical system
46 complaints
Engine
27 complaints
Tires
26 complaints
Fuel system
21 complaints
Seat belts
20 complaints
Transmission and drivetrain
18 complaints
Air bags
16 complaints
Body and structure
14 complaints
Suspension
14 complaints
Exterior lighting
7 complaints

← All problems reported for the 2002 Ford Expedition

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology