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SuspensionPart report

2002 Ford Expedition Suspension Problems

Complaints
14about this part
Share
4%of 340 total for the year
Median mileage
95,501miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 14 complaints about the suspension of the 2002 Ford Expedition, 4% of the 340 complaints for this model year. Where a mileage was given, the median is 95,501 miles. 2 of these say a crash was involved, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Takata recall during an inspection of my suspension for worn bushings, I noted severe corrosion on my rear trailing arms for the rear axle. The lower arm on the passenger side actually had a quarter size hole in the inboard side of the web. This obviously greatly reduces the strength of the arms and could cause axle separation from the vehicle and an obvious control hazard.”

NHTSA complaint #10981416, filed 2017-04, 240,000 miles

“Had routine service on my 2002 Expedition at dealership,was told I needed to replac upper and lower trailing arm also track arm because of severe corrosion.”

NHTSA complaint #10522113, filed 2013-06, 111,086 miles

“Failure of rear air suspension while driving. Found previous modification to rear height sensor, replaced ball joint brackets with bolt, washer, and nut. Dealer not responsible , but they did adjust the sensor prior to sale.”

NHTSA complaint #10161280, filed 2006-07, 66,663 miles

“Ford Expedition failed suspension system repair request under warranty. The consumer's believed the suspension system is faulty. The consumer contacted the manufacturer but they refused any assistance. …”

NHTSA complaint #10083708, filed 2004-07, 31,614 miles

“The contact owns a 2002 Ford Expedition. The contact noticed something leaking from under the vehicle. Also, while the vehicle was in operation it would bounce up and down abnormally. Neither the dealer nor the manufacturer were notified of the failure nor was the vehicle diagnosed or repaired. The current mileage was 202,000. The approximate failure mileage was 185,000.”

NHTSA complaint #10426523, filed 2011-09, 185,000 miles

Related service bulletins

Suspension: other model years

YearComplaintsShare of year
202619%
202513%
202434%
202335%
202222%
202110%
202010%
2019143%
2018267%
201710%
201610%
201434%
201355%
201233%
200914%
200864%
200742%
200621%
200521%
2004114%
2003203%
2002144%
2001214%
2000637%
1999526%
199814417%
199713816%

Other parts of the 2002 Ford Expedition

Engine cooling
95 complaints
Vehicle speed control
58 complaints
Electrical system
46 complaints
Engine
27 complaints
Tires
26 complaints
Brakes
22 complaints
Fuel system
21 complaints
Seat belts
20 complaints
Transmission and drivetrain
18 complaints
Air bags
16 complaints
Body and structure
14 complaints
Exterior lighting
7 complaints

← All problems reported for the 2002 Ford Expedition

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology