2002 Ford Expedition Electrical system Problems
- Complaints
- 46about this part
- Share
- 14%of 340 total for the year
- Median mileage
- 84,500miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 46 complaints about the electrical system of the 2002 Ford Expedition, 14% of the 340 complaints for this model year. Where a mileage was given, the median is 84,500 miles. 22 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“I currently own a 2002 Ford Expedition. A recall was performed (at an authorized Ford dealer) to correct an issue with the cruise control switch possibly overheating and causing a vehicle fire. On december 30th 2005, my Expedition became engulfed in flames while parked. The vehicle was a total loss.”
NHTSA complaint #10147287, filed 2006-01, 60,000 miles“On the evening of july 7th, 2015 at approximately 10:45 p.m. We heard a commotion outside our apartment complex and discovered my '02 Expedition fully on fire and being doused by the local fire department. It had just come back from repairs that afternoon - to the pigtail switch and re-wiring in the steering column due to loss of turn signals and radio. Not only was my car destroyed, but the cars on either side were damaged, as well as damage to the apartment complex. We retained an attorney and our initial report from the fire department stated the cause as faulty wiring. …”
NHTSA complaint #10743691, filed 2015-07, 145,000 miles“I was driving on a highway and proceeded to pass another car in the middle of my pass my car threw a spark plug and coil out of its head. My car immediately loss power and my car began to shake. At this moment a 18 wheeler headed towards me and my son . This was a very serious situation.that could very easily have been deadly. Since then it has happened several times at least 10 times every time this happens they have rethread plugs and put new coil in car very costly and time consuming.”
NHTSA complaint #10287225, filed 2009-10, 7,000 miles“On december 21st 2012 I left to drop my daughter at daycare... We got into the vehicle and I found I was unable to get my vehicle out of park and had to put it in neutral and start it (also found that the windows and wipers weren't operating at all either) ... My daughter stated mommy, I smell something burning and my assumption was the fuse had blown... I drove a few blocks and dropped her off and then stopped a block away at the local convenient store and upon exiting the store came out and found flames pouring out of my driver side wheel/ hood area. …”
NHTSA complaint #10493648, filed 2013-01, 160,000 miles“My car started just fine but it would not shift out of park and none of the windows worked. I checked the fuses and one was blown. I replaced the fuse and my car appeared to be working normally. I got within a half a block from my house and smoke started coming out from under the hood. I pulled into my driveway and immediately shut my car off. Smoke was pouring out from under the hood. I opened the hood and the cruise control depression switch was glowing red hot. Within a few seconds it burst into flames.”
NHTSA complaint #10340430, filed 2010-06, 87,080 milesRelated service bulletins
- 10013116Sep 6, 2004Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. Various models including 2004 f-series.
Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 1 | 10% |
| 2025 | 6 | 16% |
| 2024 | 15 | 19% |
| 2023 | 17 | 26% |
| 2022 | 20 | 17% |
| 2021 | 24 | 10% |
| 2020 | 35 | 8% |
| 2019 | 17 | 3% |
| 2018 | 34 | 9% |
| 2017 | 92 | 26% |
| 2016 | 33 | 15% |
| 2015 | 45 | 27% |
| 2014 | 13 | 18% |
| 2013 | 10 | 11% |
| 2012 | 20 | 17% |
| 2011 | 7 | 10% |
| 2010 | 10 | 17% |
| 2009 | 5 | 18% |
| 2008 | 9 | 6% |
| 2007 | 18 | 8% |
| 2006 | 32 | 11% |
| 2005 | 76 | 24% |
| 2004 | 36 | 12% |
| 2003 | 104 | 17% |
| 2002 | 46 | 14% |
| 2001 | 118 | 20% |
| 2000 | 214 | 24% |
| 1999 | 117 | 12% |
| 1998 | 115 | 14% |
| 1997 | 95 | 11% |
Other parts of the 2002 Ford Expedition
95 complaintsVehicle speed control
58 complaintsEngine
27 complaintsTires
26 complaintsBrakes
22 complaintsFuel system
21 complaintsSeat belts
20 complaintsTransmission and drivetrain
18 complaintsAir bags
16 complaintsBody and structure
14 complaintsSuspension
14 complaintsExterior lighting
7 complaints
← All problems reported for the 2002 Ford Expedition
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology