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Fuel systemPart report

2003 Ford F-350 SD Fuel system Problems

Complaints
24about this part
Share
18%of 132 total for the year
Median mileage
85,650miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 24 complaints about the fuel system of the 2003 Ford F-350 SD, 18% of the 132 complaints for this model year. Where a mileage was given, the median is 85,650 miles.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“I had several breakdowns with my truck and had to have it towed twice. The first place it was towed to could not find the problem then after several more instances I had it towed to the dealership where I purchased the vehicle and they new the problem right away. The fuel tank delaminated and I waited two months for one because they were in production at a cost of $2000.00 to be repaired. This seems to be a wide spread problem with these trucks and it should be warrantied.”

NHTSA complaint #10415201, filed 2011-07, 89,083 miles

“Vehicle was accelerating onto on-ramp to interstate 90 west bound at pines road in spokane valley wa. Vehicle was driven by my wife. At approximately 30 MPH their was a loud bang and noise that sounded like an exhaust leak. Vehicle was driven to the shoulder and shut off. My wife called me and I came to investigate what had happened. I turned the engine over and determined it was not an exhaust leak but that a spark plug had been blown out of the right side of the engine. It was the number 4 spark plug from the front on my v-10 gas engine. …”

NHTSA complaint #10488604, filed 2012-12, 107,000 miles

“I purchased my Ford f350 on january 16, 2007 from john bleakly Ford, in georgia my fuel injectors have gone bad since then. On 7/22/07 my truck suddenly lost power it would turn but won't rev and after a while will not even turn. It was finally diagnosed as faulty injectors. I have a $27,000 truck loan and have only paid 4 months on this truck. I am a sole proprietor and have a family to support. I strongly believe there is an ongoing problem with their fuel injectors in the 6.0 liter engine. …”

NHTSA complaint #10197306, filed 2007-07, 128,069 miles

“We were using our Ford f350 diesel (6.0 motor) with 63,000. We were going 70 MPH on the interstate pulling a loaded 5 horse trailer when the truck would not accelerate, 15 seconds later engine cut off. We were in the left lane and had no power to steer off the road and could not come to a fast stop because of the weight of the of horse trailer. We had to coast approximately 100 yards and pull off on the left side because traffic was too heavy and going to fast to let us over to the right side. Truck would not start again. Had to be towed off the interstate and home. …”

NHTSA complaint #10284128, filed 2009-09, 63,000 miles

“While driving at 70mph a fuel injector failed littering the #3 cylinder with debris. A blue smoke cloud immediately blanketed the highway reducing visibility to near zero. Fortunately I was able to find a safe location to pull off before the engine seized. I towed the truck to the Ford dealer for an estimate for repairs. I was advised that a fuel injector had failed and it could be repaired for $750. I authorized the repair and received a call that afternoon the truck was done however #3 cylinder compression was half of normal. They recommended a short block which costs $8,000 plus labor. …”

NHTSA complaint #10243963, filed 2008-09, 120,000 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
202517%
2023410%
20222118%
20214041%
20204825%
2019225%
2018115%
2017407%
20162713%
20152613%
2014114%
2013111%
201227%
2011614%
201024%
20081414%
200728%
20062117%
20052913%
20041915%
20032418%
2002119%
200185%
2000117%
199943%

Other parts of the 2003 Ford F-350 SD

Engine cooling
51 complaints
Electrical system
15 complaints
Tires
15 complaints
Transmission and drivetrain
13 complaints
Brakes
7 complaints
Steering
7 complaints
Vehicle speed control
7 complaints
Engine
4 complaints
Wheels
4 complaints
Other or unknown
3 complaints
Body and structure
3 complaints
Exterior lighting
2 complaints

← All problems reported for the 2003 Ford F-350 SD

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology