2006 Ford F-450 SD Problems
- Complaints
- 35filed with NHTSA
- Median mileage
- 49,791miles, 27 complaints with mileage
- Recalls
- 1campaigns on record
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
Sources: NHTSA records for the 2006 Ford F-450 SD (complaints, recalls, investigations). Report an error
NHTSA recorded 35 consumer complaints for the 2006 Ford F-450 SD. The part named most often is fuel system, with 26 complaints (74% of the total), followed by engine cooling (9) and electrical system (3). 27 of the complaints include a mileage, and 52% of those were filed for vehicles with under 50,000 miles; the median is 49,791 miles. Of all complaints, 2 involved a crash, 4 an injury, according to the filers. NHTSA lists 1 recall campaign and 99 technical service bulletins for this model year. Fuel system complaints overlap with 3 technical service bulletins filed under the same part. Engine cooling complaints overlap with 44 technical service bulletins filed under the same part.
Not compared (before 2008). Model years 2008–2023 of the same vehicle that have at least 25 complaints are compared, and a model needs at least 3 of them.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Fuel system26 74%
- Engine cooling9 26%
- Electrical system3 8.6%
- Air bags1 2.9%
- Engine1 2.9%
- Steering1 2.9%
- Body and structure1 2.9%
- Vehicle speed control1 2.9%
Example complaints
Fuel system: “2006 Ford f-450. The lining on the inside of the fuel tank is disintegrating, plugging the filters and causing fuel related problems. The truck only has 54,000 miles on it. The dealership is wanting to charge me $2100 for a new fuel tank. I told them this is a manufacturing defect and Ford should stand behind it. They said it was caused by fuel. I cannot afford to have the vehicle repaired.”
NHTSA complaint #10291782, filed 2009-11, 54,000 milesEngine cooling: “On september 12, 2012, my truck engine stopped working. The vehicle, (2006 Ford f-450 superduty truck) was towed to a dealership, where I asked for a diagnostic test. The vehicle has 51,193 miles on it. Ford reported that the engine had a catastrophic failure. The mechanic said he had never experienced such a problem and was puzzled. He said the engine literally blew apart sending fragments through the system, damaging other engine components. To repair the engine would cost me $14,000.00 dollars. …”
NHTSA complaint #10476986, filed 2012-09, 51,193 milesElectrical system: “This 2006 Ford e450 super duty with a 6.0l engine has been trouble right from the start. The first thing to go wrong was the turbo that went out on 09/18/2007 with only 12,000 miles. Next at 15,000 miles the vehicle had starting and running problems and the dealer replaced several parts on top of motor. From this time forward up to 29000 miles the squad was towed several times for more engine repairs and replacement parts. From 29,000 to 53,000 things got worse. The vehicle was towed in again for EGR cooler problems, injector problem and radiator failed. …”
NHTSA complaint #10584830, filed 2014-04, 12,680 milesMileage when problems were reported
52% of the 27 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 21,000 and 76,000 miles.
Complaints by year filed
Trend: stable. Complaints filed in the last 3 full calendar years are within 25% of the 3 years before.
Recalls and investigations
- 11V352000Jul 13, 2011Exterior lighting › Tail lightsCovers: Ford F-450 SD 2002–2007, Ranger 2004–2011, F-350 2002–2007 +5 more
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005…
Recall details for the 2006 Ford F-450 SD → · Check a VIN at nhtsa.gov/recalls
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 99 on record; the latest 10 are shown.
- 10243490Sep 7, 2023Transmission and drivetrain. When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the…
- 10186678Jan 27, 2021Equipment. Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating…
- 10178810Jul 8, 2020Electrical system, Other or unknown. These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check…
- 10170992Jan 29, 2020Suspension. Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating…
- 10171326Jan 13, 2020Equipment. This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for…
- 10171325Jan 13, 2020Equipment. This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for…
- 10165713Sep 2, 2019Electrical system. Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome…
- 10160885May 14, 2019Suspension. Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating…
- 10095225Jan 27, 2017Equipment. Some 2005-2017 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating…
- 10204983Oct 30, 2015Visibility (wipers, defrost, mirrors). Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket
Other model years of the Ford F-450 SD
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2024 | 9 | 9,707 | 3 | — | — | — | Too new |
| 2023 | 5 | — | 13 | — | — | — | Too new |
| 2022 | 24 | 75,000 | 14 | — | — | — | Rising |
| 2021 | 18 | 2,763 | 12 | — | — | — | Rising |
| 2011 | 6 | 58,250 | 8 | — | — | — | Not enough data |
| 2008 | 68 | 34,090 | 3 | — | — | Not compared (fewer than 3 comparable model years) | Rising |
| 2007 | 16 | 53,000 | 1 | — | — | — | Stable |
| 2006 | 35 | 49,791 | 1 | — | — | Not compared (before 2008) | Stable |
| 2005 | 40 | 51,650 | 4 | — | — | Not compared (before 2008) | Falling |
| 2004 | 33 | 48,101 | 2 | — | — | Not compared (before 2008) | Stable |
| 2003 | 16 | 55,221 | 5 | — | — | — | Stable |
| 2002 | 14 | 55,000 | 4 | — | — | — | Not enough data |
| 2001 | 23 | 60,351 | 7 | — | — | — | Stable |
| 2000 | 43 | 61,135 | 5 | — | — | Not compared (before 2008) | Stable |
| 1999 | 66 | 76,000 | 9 | — | — | Not compared (before 2008) | Stable |
| 1993 | 5 | — | 3 | — | — | — | Not enough data |
| 1991 | 6 | — | 0 | — | — | — | Not enough data |
All Ford F-450 SD model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2006 Ford F-450 SD have?
NHTSA recorded 35 consumer complaints for the 2006 Ford F-450 SD as of Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2006 Ford F-450 SD is reported most often?
Fuel system is named most often, in 26 complaints (74% of the total), followed by engine cooling with 9.
Has the 2006 Ford F-450 SD been recalled?
NHTSA lists 1 recall campaign for this model year. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
At what mileage are problems with the 2006 Ford F-450 SD reported?
Among the 27 complaints that include a mileage, the median is 49,791 miles and the middle half falls between 21,000 and 76,000 miles; 52% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.