2008 Ford Fusion Problems
Compared with other Ford Fusion years
Fewer complaints than typical for this model
20/100 0.5× a typical year · 50 = typical
- Complaint rate is 0.5× that of a typical Ford Fusion year, weighted for crashes, fires, injuries, recalls and mileage, and allowing for the era and for how long each year has had to collect complaints.
- 23 of its 1,353 complaints were filed by the end of 2010.
- Most reported problem: Brake pedal goes to the floor / long pedal travel (505 complaints, median 107,500 mi).
- 2 recalls with a do-not-drive warning, 5 in total. A VIN search at nhtsa.gov/recalls shows open recalls for a specific vehicle.
Based only on NHTSA complaints, recalls and investigations. Not adjusted for how many vehicles were sold, and not a reliability rating. How this is calculated
- Complaints
- 1,353filed with NHTSA
- Median mileage
- 98,000miles, 756 complaints with mileage
- Recalls
- 52 do-not-drive
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
- NHTSA crash rating
- —overall rating starts with 2011 models
- EPA fuel economy
- 23 mpgcombined, 2.3L 4-cyl FWD · 20 city / 28 hwy
Sources: NHTSA records for the 2008 Ford Fusion (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error
What owners report
Owners of this model year mostly write about two things: a brake pedal that travels to the floor, and the airbag recalls that apply to the car. Brake complaints cluster around ABS activation, wet or rough surfaces, and often mention that the recall remedy was not available at the dealer. Airbag reports mostly concern recall work, inflator replacement, and a dashboard pad that can deform or lift near the passenger airbag.
- Brakes
Brake pedal goes to the floor / long pedal travel
- 505 complaints (37%)
- median 107,500 mi at 9.8 yrs old (431 state mileage)
- 26 mention a crash, fire or injury
- owner-quoted repair $1,200 (median of 50 quotes)
- filed 2009–2025
Owners describe the brake pedal sinking to the floorboard, sometimes only after the ABS has activated on ice, wet roads, or a bump, and needing extra distance to stop. Some say pumping the pedal restores braking temporarily. Many tie the symptom to recall 19V904000 and report that dealers confirmed the part was not yet available, while a few say the dealer tested the hydraulic control unit or declined the repair without additional payment. Reported across a wide mileage range, from around 16,000 to over 190,000 miles, and several owners note it appears in wet, cold, or icy conditions.
Recall 19V9040001 related service bulletin
What to check: Ask whether recall 19V904000 has been completed and get the paperwork; a service bulletin on these cars covers brake fluid and ABS function. Test the pedal on a wet or loose surface and see whether it firms up or sinks.
2 excerpts from owner complaints in NHTSA records
“Multiple Ford dealerships have rejected to fix/or settle my recalled issue on my brakes and ive been in just misses just about every time I push the brake pedel due to you gotta push the peddle down to the floor just to stop otherwise it wont stop the car without hitting someone... Nhtsa campaign id: 19v904000 the issue has only been getting worse since ive owened the car.”
NHTSA complaint #11402836, filed 2021-03, 98,000 miles“On december 27th 2019. My daughter slide into the back of another car and she complained the breaks were taking to long to come to a complete stop. The car was totaled and on january 23rd, 2020 we received safety recall notice 19s54/NHTSA recall 19v-904. Had we received this notice before 12/27/19 we believe repairs would have prevented the accident and the car would not have been sold for parts.”
NHTSA complaint #11307656, filed 2020-02, 192,000 miles - Air bags
Airbag recalls and dashboard pad deformation
Mentioned in 7 of 60 sampled complaints
Complaints center on the frontal airbag recalls: owners describe inflator replacements, appointments where the dealer could not finish the recall because bolts or parts were missing, and an airbag warning light that came on after service. Others report the dashboard pad near the passenger airbag bulging, lifting, or separating, especially when the car sits outside in the sun. Reported from low mileage up to about 190,000 miles, with the dashboard deformation often noted on cars parked outdoors in hot weather.
Recall 21V158000Recall 21V081000Recall 16V384000 · DO NOT DRIVERecall 17V024000 · DO NOT DRIVE5 related service bulletins
What to check: Check that both driver and passenger inflator recalls are closed for this VIN, and look at the dashboard pad around the passenger airbag for cracks, bulging, or separation.
2 excerpts from owner complaints in NHTSA records
“After the recall of the air bag. I never had the air bag light on the dash on. After the dealer fix my air bag it would turn and off most of the time but after taking the car back to get it check the light was not on the dash but after a few month the light is on now and it won't turn off the dealer ship want to charge me to fix the problem now it's on all the time even if I'm stop or moving on the freeway.”
NHTSA complaint #11320377, filed 2020-04, 98,700 miles“My vehicle was in a accident involving a frontal crash of both vehicles in joliet and my airbags didn't deploy. I have since had my vehicle repaired by Ford recall of the airbags and now I have had to replace my brakes at least twice a year when I only travel locally with my car.”
NHTSA complaint #11341502, filed 2020-07, 120,000 miles
Buying note. Prioritize a car whose open recalls, especially the brake hydraulic control unit recall, are documented as completed, and test the brake pedal feel carefully on wet or rough pavement. Also check the dashboard around the passenger airbag and confirm coolant level and service history on higher-mileage examples.
Summary written with AI from a sample of 60 NHTSA complaints for this model year (picked at random, with complaints that state a mileage and recent ones taken first), then checked automatically against the source records. Where a problem shows a complaint count, every complaint for this model year was matched with fixed keyword rules (written with AI and tested against the sample), and the mileage, age and repair figures are calculated from those complaints; owners' figures are as stated, not verified. Other counts refer to the sample. The excerpts come from NHTSA's public complaint records and are unverified; capitalisation is normalised, NHTSA staff notes are removed, and shortened text ends with “…”. Something wrong? Request a correction.
NHTSA recorded 1,353 consumer complaints for the 2008 Ford Fusion. 756 of the complaints include a mileage, and 12% of those were filed for vehicles with under 50,000 miles; the median is 98,000 miles. Of all complaints, 53 involved a crash, 6 a fire, 29 an injury, according to the filers. NHTSA lists 5 recall campaigns (2 marked do-not-drive) and 21 technical service bulletins for this model year. Compared with the other 12 Ford Fusion model years that have at least 25 complaints and are old enough to compare, this one scores 20 out of 100, where 50 is a typical year for the model (fewer complaints than typical for this model). The comparison allows for the era and for how long each year has had to collect complaints, but not for how many vehicles were sold.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Air bags638 47%
- Brakes542 40%
- Body and structure82 6.1%
- Transmission and drivetrain47 3.5%
- Engine39 2.9%
- Other or unknown39 2.9%
- Electrical system28 2.1%
- Vehicle speed control24 1.8%
- Latches, locks and linkages14 1.0%
- Fuel system11 0.8%
Also reported: Steering (11), Seat belts (7), Suspension (6), Tires (5), Equipment (4), Exterior lighting (4), Visibility (wipers, defrost, mirrors) (4), Forward collision avoidance (3), Electronic stability control (2), Seats (2), Engine cooling (1), Wheels (1).
Example complaints
Air bags: “On several occasions I have had an ABS event,when braking and running over bumps or potholes, where the brake pedal goes to the floor and then remains very soft . I have had the lines bled 4 or 5 times in the last 2 years. The brakes, even after being bled are very soft and I must continually pump them to stop.”
NHTSA complaint #11102520, filed 2018-06, 60,000 milesBrakes: “Abs brakes system... I've been notified of recall, an ive set an appt. And went there in which the person I spoken with told me there's an recall but they couldn't help fix the safety problem and im not trying to be hurt nor hurt one one else via traffic accident due to Ford dealers don't want to help resolve the recalled parts .”
NHTSA complaint #11309923, filed 2020-02, 98,000 milesBody and structure: “On my Ford Fusion drivers door the release mechanism is broken. I can not exit the car from this door and in the event of an emergency the escape from the vehicle would be greatly hindered. I would have to exit through the passenger door or through the window. Research (youtube videos)shows this plastic part breaks frequently.”
NHTSA complaint #10953992, filed 2017-02, 145,000 milesTransmission and drivetrain: “I was driving home the car started shaking and idling very rough. Check engine light came on and the car died on me right in the middle of traffic. I was stuck on a city street during rush hour traffic.got it to a dealer coil pack had exploded frying the power train control module. Research shows this is an issue on fusions 2006-2009. But no resolutions are offered by Ford.”
NHTSA complaint #10979276, filed 2017-04, 85,400 milesMileage when problems were reported
12% of the 756 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 70,000 and 132,000 miles.
Complaints by year filed
Trend: falling. Complaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
Crash test ratings
NHTSA's 5-Star Safety Ratings for the 2008 Ford Fusion. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.
| Version | Overall | Frontal | Side | Side pole | Rollover |
|---|---|---|---|---|---|
| Fusion · sedan FWD/AWD | not rated | 5 / 5 | — | — | 5 · 9.2% risk |
| Fusion · sedan FWD/AWD | not rated | 4 / 4 | — | — | 5 · 9.2% risk |
Ratings before the 2011 model year come from an older, less demanding test and are not comparable with ratings for 2011 and later.
Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.
Fuel economy and running cost
EPA ratings for each 2008 Ford Fusion version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving).
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Fusion FWD | 2.3L 4-cyl | 5-speed automatic | 20 | 28 | 23 | $2,900 |
| Fusion FWD | 2.3L 4-cyl | 5-speed manual | 20 | 29 | 23 | $2,900 |
| Fusion FWD | 3.0L 6-cyl | 6-speed automatic | 18 | 26 | 21 | $3,200 |
| Fusion AWD | 3.0L 6-cyl | 6-speed automatic | 17 | 25 | 20 | $3,350 |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
- Air bags › Frontal › Passenger side › Inflator moduleCovers: Ford Fusion 2006–2009, 2012, Mustang 2005–2009, 2012, Lincoln Zephyr 2006–2009, 2012 +6 more
Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico…
- Air bags › Frontal › Passenger side › Inflator moduleCovers: Ford Fusion 2006–2011, Mustang 2005–2011, Lincoln Zephyr 2006–2011 +6 more
Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang…
- 21V158000Mar 10, 2021Air bags › Frontal › Driver side › Inflator moduleCovers: Ford Fusion 2006–2012, Lincoln Zephyr 2006–2012, MKZ 2006–2012 +4 more
Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant…
- 21V081000Feb 16, 2021Air bags › Frontal › Passenger side › Inflator moduleCovers: Ford Fusion 2008–2012, Mustang 2005–2014, Ranger 2004–2011 +5 more
Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles. These vehicles may be equipped with a driver or…
- 19V904000Dec 18, 2019Service brakes, hydraulic › Antilock/traction control/electronic limited slip › Control…Covers: Ford Fusion 2006–2010, Lincoln Zephyr 2006–2010, Mercury Milan 2006–2010 +1 more
Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives…
Recall details for the 2008 Ford Fusion → · Check a VIN at nhtsa.gov/recalls
NHTSA investigations
- EA18002Extended Braking DistanceClosed · Apr 18, 2018
- PE16017Extended Braking DistanceClosed · Dec 20, 2016
- EA12009Floor mat interference with acceleratorClosed · Dec 12, 2012
- PE10019Accel Pedal Interference - Acc FloormatClosed · May 28, 2010
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 21 on record; the latest 10 are shown.
- 11029052Feb 24, 2026Other or unknown, Electrical system, Body and structure. Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code…
- 10254138Apr 24, 2024Equipment. All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should…
- 10250305Feb 8, 2024Engine cooling. When performing any transmission fluid change or topoff involving Motorcraft® Premium ATF, MERCON® V has replaced all versions of Motorcraft® Premium ATF and can be used going forward. Mixing…
- 10240415Jul 27, 2023Air bags. Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control…
- 10209374Mar 28, 2022Air bags. Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion & MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control…
- 10205727Dec 7, 2021Brakes. Certain 2006-2010 Model Year Fusion/Milan/MKZ/Zephyr Vehicles Equipped with Anti-Lock Brake Systems DOT 3 Brake Fluid and Anti-Lock Brake System Function In some of the affected vehicles, customers…
- 10137113Mar 30, 2018Equipment. Replacing the original equipment SYNC/Navigation system with either an aftermarket SYNC/Navigation kit or modifying original SYNC/Navigation parts to provide additional features is not recommended…
- 10140323Jan 10, 2018Equipment. The Accessory (Wireless) Keyless Entry Keypad can only be used with vehicles that are factory built with Remote Keyless Entry (RKE). The master code for the Accessory (Wireless) Keyless Entry Keypad…
- 10138524Jan 10, 2018Equipment. The Accessory (Wireless) Keyless Entry Keypad can only be used with vehicles that are factory built with Remote Keyless Entry (RKE). The master code for the Accessory (Wireless) Keyless Entry Keypad…
- 10140334Jan 8, 2018Air bags. Certain 2006-2008 Model Year Fusion and Milan, 2006 Zephyr, 2007-2008 MKZ and 2007-2008 Edge, MKX and Ranger Vehicles - Driver Airbag Inflator Replacement
Other model years of the Ford Fusion
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2020 | 184 | 71,000 | 3 | 5 | 25 | 0 · Fewer | Rising |
| 2019 | 316 | 78,500 | 3 | 5 | 25 | 0 · Fewer | Rising |
| 2018 | 443 | 90,000 | 2 | 5 | 25 | 0 · Fewer | Rising |
| 2017 | 1,115 | 71,532 | 4 | 5 | 25 | 47 · Typical | Rising |
| 2016 | 1,650 | 78,000 | 13 | 5 | 28 | 74 · More | Stable |
| 2015 | 997 | 74,400 | 13 | 5 | 28 | 50 · Typical | Stable |
| 2014 | 1,333 | 75,000 | 19 | 5 | 27 | 59 · Typical | Stable |
| 2013 | 1,792 | 76,114 | 19 | 5 | 27 | 75 · More | Falling |
| 2012 | 2,517 | 74,450 | 5 | 4 | 24 | 100 · More | Falling |
| 2011 | 2,794 | 72,000 | 7 | 4 | 24 | 100 · More | Falling |
| 2010 | 5,130 | 72,000 | 11 | — | 25 | 100 · More | Falling |
| 2009 | 1,023 | 97,000 | 6 | — | 23 | 44 · Typical | Falling |
| 2008 | 1,353 | 98,000 | 5 | — | 23 | 20 · Fewer | Falling |
| 2007 | 1,064 | 85,000 | 4 | — | 23 | Not compared (before 2008) | Falling |
| 2006 | 730 | 76,000 | 4 | — | 23 | Not compared (before 2008) | Falling |
All Ford Fusion model years · Best and worst years by complaints
Frequently asked questions
What are the most common problems with the 2008 Ford Fusion?
Owners of this model year mostly write about two things: a brake pedal that travels to the floor, and the airbag recalls that apply to the car. The issues reported most often: Brake pedal goes to the floor / long pedal travel; Airbag recalls and dashboard pad deformation.
How many NHTSA complaints does the 2008 Ford Fusion have?
NHTSA recorded 1,353 consumer complaints for the 2008 Ford Fusion as of Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2008 Ford Fusion is reported most often?
Air bags is named most often, in 638 complaints (47% of the total), followed by brakes with 542.
Has the 2008 Ford Fusion been recalled?
NHTSA lists 5 recall campaigns for this model year, 2 of them with a do-not-drive advisory. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
What gas mileage does the 2008 Ford Fusion get?
The EPA rates the 2008 Ford Fusion (Fusion, 2.3L 4-cyl) at 23 mpg combined, 20 city and 28 highway, with an estimated annual fuel cost of $2,900 at 15,000 miles a year. Other engine and drive versions are rated differently.
At what mileage are problems with the 2008 Ford Fusion reported?
Among the 756 complaints that include a mileage, the median is 98,000 miles and the middle half falls between 70,000 and 132,000 miles; 12% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.