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EnginePart report

2008 Ford Fusion Engine Problems

Complaints
39about this part
Share
3%of 1,353 total for the year
Median mileage
89,500miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 39 complaints about the engine of the 2008 Ford Fusion, 3% of the 1,353 complaints for this model year. Where a mileage was given, the median is 89,500 miles. 1 of these say a crash was involved and 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“On december 27th 2019. My daughter slide into the back of another car and she complained the breaks were taking to long to come to a complete stop. The car was totaled and on january 23rd, 2020 we received safety recall notice 19s54/NHTSA recall 19v-904. Had we received this notice before 12/27/19 we believe repairs would have prevented the accident and the car would not have been sold for parts.”

NHTSA complaint #11307656, filed 2020-02, 192,000 miles

“I have replaced the broken bolt on the idler pulley for the second time in 6 months. This is an annoying issue with this engine. Fortunately it happened on statrt up so we were in the driveway. Had it happened on the highway, the loss of power steering could have easily resulted in a fatal crash. The bolt is poorly designed and needs to be larger and or harder. If this is not fixed someone will eventually be killed. How many deaths does it take to warrant attention by Ford???”

NHTSA complaint #10882859, filed 2016-07, 63,000 miles

“This past week my car has been driving rough (sputtering) and seems to notice it more when driving on the highway but there are times while driving on city streets you can notice it (hear it and feel it) too. My tires are good, last year already had the PCM (major control module) replaced ($2,700) along with all the coils and spark plugs, and also pcu replaced and replaced my hcu ($1,500). So what the heck more can go wrong with this car. Trying to figure out what the heck is wrong with this car now.”

NHTSA complaint #10955573, filed 2017-02, 103,000 miles

“While on a trip to new buffalo, michigan, my 2008 Ford Fusion began to sputter and limp (as if it were running out of gas). The vehicle continued to shake violently, as I pulled over to the side of the road. I then turned off the car and waited a few minutes. When I turned it on again, the car seemed to have miraculously recovered. As I pulled out onto the highway, however, the engine light started flashing and the car began to whine and sputter. …”

NHTSA complaint #10504753, filed 2013-03, 96,242 miles

“A burning smell was detected after my 2008 sel awd was driven/hot. My mechanic saw oil all over the exhaust and cleaned it all off and did a dye trace to locate the leak. The leak is the rear head gasket! I never had a well cared for car leak this early. I always got over 200,000 miles on my buicks. The cost to replace a head gasket are in excess of $2100-$2500! And as a note, the mechanic who found the issue does not even do major engine repair on this level so they were not making it up.”

NHTSA complaint #10505319, filed 2013-04, 86,000 miles

Related service bulletins

Engine: other model years

YearComplaintsShare of year
20205228%
201915348%
201820546%
201739636%
201644627%
201527227%
201420415%
201338622%
20121114%
201127610%
201070014%
2009303%
2008393%
2007565%
2006476%

Other parts of the 2008 Ford Fusion

Air bags
638 complaints
Brakes
542 complaints
Body and structure
82 complaints
Transmission and drivetrain
47 complaints
Other or unknown
39 complaints
Electrical system
28 complaints
Vehicle speed control
24 complaints
Latches, locks and linkages
14 complaints
Fuel system
11 complaints
Steering
11 complaints
Seat belts
7 complaints
Suspension
6 complaints

← All problems reported for the 2008 Ford Fusion

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology