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Fuel systemPart report

2004 Chevrolet Impala Fuel system Problems

Complaints
37about this part
Share
3%of 1,074 total for the year
Median mileage
80,000miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 37 complaints about the fuel system of the 2004 Chevrolet Impala, 3% of the 1,074 complaints for this model year. Where a mileage was given, the median is 80,000 miles. 1 of these say a crash was involved and 3 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“My ignition switch has a recall that sometimes takes forever to get key to turn over, the steering shaft and knuckles also have a recall that make me drift and slide on dry roads, engine and cooling system as well has recall.”

NHTSA complaint #11388766, filed 2021-01, 130,000 miles

“Security light comes on randomly, have to wait ten mins to start vehicle. Security light comes on while driving, my gas fuel gauge stopped working so I track the gas my miles .. First 20 miles struggles to go, first thought it was fuel pressure regulator to the fuel pump to tranny to alternator now it wont shift into gear and I don't know what to do one recall for the ignition is ridiculous”

NHTSA complaint #10794993, filed 2015-11, 225 miles

“Since one month ago, I stared to perceive an strong fuel odor, but every time I opened the hood I could not find the lick. Finally yesterday I did the same, and I found out that the fuel press regulator was the problem. I am not using the car now instead I am using my truck. I checked several internet sites and I found that many people have the same problem.”

NHTSA complaint #10219820, filed 2008-03, 20,000 miles

“My car would randomly turn off while driving on the streets and on the middle of the highway going 55 miles per hour, or while stopped at a light . The car would stall up to 3-4 times per day most of the time and as time went on it got worse. I replaced the fuel pump, fuel pressure regulator, the battery, the fuel filter, the ignition switch, and the car still turns off in the middle of nowhere. …”

NHTSA complaint #10327611, filed 2010-04, 82,000 miles

“My mechanic has been doing a lot of work on this car for the past month trying to figure out why my car completely powers off if I am driving on the road. After taking the diagnostic test again for the 3rd time it says we need two 02 sensors replaced and a new mass airflow sensor. Once we turned the key into the ignition the car began to smoke and burst into flames we pulled the keys out of the ignition and the fire department arrived and tried to put the fire out but gas leaked out and made a huge fire. …”

NHTSA complaint #10565517, filed 2014-02, 87,324 miles

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
2020213%
201927%
201835%
201743%
201655%
2015103%
2014132%
2013104%
2012187%
2011173%
2010174%
2009192%
2008192%
2007234%
2006204%
2005427%
2004373%
2003264%
2002344%
2001395%
2000769%
1996910%
1995511%
1994427%

Other parts of the 2004 Chevrolet Impala

Electrical system
681 complaints
Exterior lighting
104 complaints
Brakes
89 complaints
Engine
72 complaints
Steering
63 complaints
Transmission and drivetrain
47 complaints
Other or unknown
43 complaints
Vehicle speed control
41 complaints
Engine cooling
36 complaints
Air bags
31 complaints
Body and structure
18 complaints
Electronic stability control
15 complaints

← All problems reported for the 2004 Chevrolet Impala

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology