2002 Ford F-250 SD Body and structure Problems
- Complaints
- 3about this part
- Share
- 1%of 245 total for the year
- Median mileage
- 55,000miles
- Trend
- Not enough dataFewer than 15 complaints, too few for a reliable trend.
NHTSA recorded 3 complaints about the body and structure of the 2002 Ford F-250 SD, 1% of the 245 complaints for this model year. Where a mileage was given, the median is 55,000 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Severe rust forming on fenderwells of bed on both sides. Truck is only 5 years old. Complained to Ford last year but I was 1 week past my warranty of 5 years 60,000 miles. Bed needs to be replaced because chips of paint and rust fly off while driving. My mechanic has the same exact truck with same exact problem.”
NHTSA complaint #10219832, filed 2008-03, 55,000 miles“Approximately 18 months ago I noticed rust on the inside of the doors at the bottom on the seam. The dealer suggested that I use a rust killer to stop this. I tried that with no luck. I speaking to Ford dealers this is an ongoing problem and that I should contact Ford directly. I have done this, but not received any answer.”
NHTSA complaint #10162953, filed 2006-07, 55,000 miles“The contact owns a 2002 Ford f250 sd. The contact stated that while driving approximately 30 MPH, the brake pedal traveled rapidly to floor upon engaging. The vehicle failed to slow down until after repeated pressure was applied to the brake pedal. The vehicle was taken to an independent mechanic who stated the brake lines fractured due to corrosion. The vehicle was repaired. In addition, the entire under carriage was completely rusted beyond repair. The manufacturer was notified of the problem. The approximate failure mileage was 60,000.”
NHTSA complaint #10512342, filed 2013-05, 60,000 milesBody and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2024 | 2 | 5% |
| 2023 | 1 | 2% |
| 2022 | 8 | 6% |
| 2021 | 11 | 7% |
| 2020 | 12 | 4% |
| 2019 | 21 | 2% |
| 2018 | 16 | 4% |
| 2017 | 66 | 6% |
| 2016 | 4 | 1% |
| 2015 | 7 | 2% |
| 2014 | 1 | 4% |
| 2011 | 4 | 3% |
| 2008 | 7 | 5% |
| 2007 | 3 | 6% |
| 2006 | 3 | 1% |
| 2005 | 9 | 3% |
| 2004 | 7 | 3% |
| 2003 | 4 | 2% |
| 2002 | 3 | 1% |
| 2001 | 4 | 1% |
| 2000 | 4 | 2% |
| 1995 | 1 | 11% |
Other parts of the 2002 Ford F-250 SD
101 complaintsBrakes
30 complaintsElectrical system
29 complaintsTires
25 complaintsVehicle speed control
14 complaintsSteering
12 complaintsTransmission and drivetrain
12 complaintsFuel system
10 complaintsSuspension
7 complaintsLatches, locks and linkages
5 complaintsSeat belts
5 complaintsEngine
4 complaints
← All problems reported for the 2002 Ford F-250 SD
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology