2016 Ford Fusion Energi Problems
Compared with other Ford Fusion Energi years
Typical for this model
55/100 1.1× a typical year · 50 = typical
- Complaint rate is 1.1× that of a typical Ford Fusion Energi year, weighted for crashes, fires, injuries, recalls and mileage, and allowing for the era and for how long each year has had to collect complaints.
- 12 of its 26 complaints were filed by the end of 2018.
- Most reported part: Electrical system (8 complaints, median 43,000 mi).
Nearby years with a typical complaint level and no open NHTSA investigation: 2013, 2014
Based only on NHTSA complaints, recalls and investigations. Not adjusted for how many vehicles were sold, and not a reliability rating. How this is calculated
- Complaints
- 26filed with NHTSA
- Median mileage
- 23,000miles, 18 complaints with mileage
- Recalls
- 0campaigns on record
- Trend
- RisingComplaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.
- NHTSA crash rating
- 5 / 5stars overall
- EPA fuel economy
- 38 mpgcombined (gas only), 2.0L 4-cyl · plug-in hybrid FWD · 40 city / 36 hwy
Sources: NHTSA records for the 2016 Ford Fusion Energi (complaints, recalls, investigations), NHTSA crash tests, EPA fuel economy. Report an error
NHTSA recorded 26 consumer complaints for the 2016 Ford Fusion Energi. The part named most often is electrical system, with 8 complaints (31% of the total), followed by back-over prevention (6) and engine (6). 18 of the complaints include a mileage, and 72% of those were filed for vehicles with under 50,000 miles; the median is 23,000 miles. Of all complaints, 2 involved a crash, 1 an injury, 1 a death, according to the filers. NHTSA lists 0 recall campaigns and 52 technical service bulletins for this model year. Electrical system complaints overlap with 18 technical service bulletins filed under the same part. Compared with the other 4 Ford Fusion Energi model years that have at least 25 complaints and are old enough to compare, this one scores 55 out of 100, where 50 is a typical year for the model (typical for this model). The comparison allows for the era and for how long each year has had to collect complaints, but not for how many vehicles were sold.
Which parts are reported most
Complaints can name more than one part, so the counts add up to more than the total. Select a part to see its complaints, recalls and bulletins.
- Electrical system8 31%
- Engine6 23%
- Other or unknown5 19%
- Steering3 12%
- Brakes2 7.7%
- Air bags1 3.9%
Also reported: Electronic stability control (1), Fuel system (1).
Example complaints
Electrical system: “Ford Fusion Energi, did its low powered state again, this time on the free way, dropping rapidly from 75mph to 22mph and barely able to maintain that speed. The display showed the safety features becoming deactivated. Something new though, the headlights went out and the console dimmed and was barely readable, I turned on my hazards and I hope they where working, either way I was fortunate enough to avoid a rear end collision and got the vehicle off the road. …”
NHTSA complaint #11151336, filed 2018-11, 19,000 milesBack-over prevention (rear camera): “The contact owns a 2016 Ford Fusion Energi. The contact stated while reversing at 5 MPH, the rearview camera failed to respond. There were no warning lights illuminated; however, there was a message displayed that the rearview camera would stop working while in reverse, and to please contact the dealer if the camera failed to operate as needed. The failure was intermittent. The vehicle was not taken to be diagnosed or repaired. The contact stated the radio intermittently failed to operate as needed. The dealer was not made aware of the failure. …”
NHTSA complaint #11654840, filed 2025-04, 105,000 milesEngine: “Took vehicle in for first service at approximately 3400 miles. At approximately 3800 miles vehicle was acting peculiar when stopped at red light vehicle made noises it had never made before and when light turned green & accelerated it surged. That is when I noticed a check engine light and called galpin fored service dept where vehicle was purchased and rought in asap. They are telling me it may be a week or more to determine the problem and were unwilling to provide loaner. …”
NHTSA complaint #10888857, filed 2016-07, 3,800 milesOther or unknown: “On 7/26 my 2016 Ford fusion enegeri with 3800 miles acted oddly awhile at a red light. When I attenmped to accelerate it surged forward and soon after an icon that looked like a submarine ppeared on my dashboard. I had just taken the vehicle in for it's first service at 3400 miles. The specific visual was an engine light that looked like a submarine it was not a wrench - when I brought it to galpin Ford, where I purchased it, I was told it would be a week or more because of a 2-step process to diagnose and were backed up. I asked for a loaner. They said no. …”
NHTSA complaint #10889157, filed 2016-07, 3,800 milesMileage when problems were reported
72% of the 18 complaints with a mileage were filed for vehicles with under 50,000 miles; the middle half falls between 11,000 and 90,000 miles.
Complaints by year filed
Trend: rising. Complaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.
Crash test ratings
NHTSA's 5-Star Safety Ratings for the 2016 Ford Fusion Energi. Frontal results are shown driver / passenger; rollover shows the star rating and NHTSA's estimated risk of rolling over in a single-vehicle crash.
| Version | Overall | Frontal | Side | Side pole | Rollover |
|---|---|---|---|---|---|
| Fusion Energi · sedan FWD | ★★★★★ | 5 / 5 | 5 | 5 | 4 · 10.9% risk |
Driver aids listed by NHTSA for the 2016 model year: forward collision warning optional, lane departure warning optional, automatic emergency braking not available.
Neighbouring years: 2015: same overall rating. A redesign between years can change both the car and the test.
Source: NHTSA New Car Assessment Program (5-Star Safety Ratings), nhtsa.gov/ratings.
Fuel economy and running cost
EPA ratings for each 2016 Ford Fusion Energi version. Annual fuel cost is the EPA's estimate at its current fuel prices for 15,000 miles a year (55% city driving); plug-in hybrid figures are for gasoline-only (hybrid mode) driving, so no annual cost is shown.
| Version | Engine | Transmission | City | Hwy | Comb. | Fuel / yr |
|---|---|---|---|---|---|---|
| Fusion Energi Plug-in Hybrid FWD | 2.0L 4-cyl · plug-in hybrid | CVT | 40 | 36 | 38 gas only | — |
Source: U.S. EPA and Department of Energy, fueleconomy.gov. Ratings are for comparing vehicles; real-world mileage varies with driving and conditions.
Recalls and investigations
NHTSA lists no recall campaigns for the 2016 Ford Fusion Energi in the data used here. A recall can apply to some vehicles of a model year and not others, so check a specific vehicle by VIN at nhtsa.gov/recalls.
Technical service bulletins
TSBs are manufacturer notes to dealers about known repair procedures. They are not recalls and do not by themselves mean a vehicle has a fault. 52 on record; the latest 10 are shown.
- 10251952Mar 6, 2024Engine cooling. For 2015-2024 Ford and Lincoln vehicles equipped with turbocharged engines and customer concern of an engine oil leak, refer to Workshop Manual (WSM), Section 303-00 for oil leak inspection and…
- 10235323Apr 12, 2023Electrical system. Certain 2014-2020 Model Year Multiple Vehicle Lines 3G Telematics Control Unit to 4G Upgrade Kit REASON FOR THIS SUPPLEMENT Program Terms & Urgency / Expiration Date: Program extension until July…
- 10235153Apr 4, 2023Body and structure. For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to order a replacement…
- 10233681Mar 2, 2023Engine cooling. Some 2014-2020 Fusion and 2017-2019 Escape vehicles may be equipped with a 1.5L Ecoboost engine that uses a 50-tooth variable camshaft timing (VCT) intake and exhaust unit from the assembly plant or…
- 10228876Dec 16, 2022Brakes. Some Ford and Lincoln vehicles may exhibit noise when the brakes are applied. When diagnosing and repairing brake noise conditions, use the Workshop Manual (WSM) and the appropriate pinpoint test in…
- 10226752Nov 4, 2022Brakes. Some 2013-2016 Escape/Fusion/MKZ vehicles may display an error message when updating the All Wheel Drive-ATC Barcode using the IDS service function after installing a new rear drive unit assembly…
- 10225458Oct 25, 2022Transmission and drivetrain. Some 2013-2020 Fusion, MKZ and 2013-2018 C-Max vehicles equipped with an HF35 transmission may exhibit a thumping/rubbing or grinding noise coming from the transmission. The noise may be present in…
- 10225447Oct 13, 2022Transmission and drivetrain. Some 2015-2018 Fusion/MKZ vehicles equipped with a 2.0L EcoBoost engine may exhibit a rattle noise from the transmission bellhousing area. This may be more noticeable at idle. This may be due to a…
- 10222788Oct 6, 2022Brakes. Some Ford and Lincoln vehicles may exhibit noise when the brakes are applied. When diagnosing and repairing brake noise conditions, use the Workshop Manual (WSM) and the appropriate pinpoint test in…
- 10218621Aug 15, 2022Engine cooling. Some 2014-2019 Fusion vehicles built on or before 10-Jun-2019 and 2017-2019 Escape vehicles built on or before 08-Apr-2019 equipped with a 1.5L EcoBoost engine may exhibit low coolant level, white…
Other model years of the Ford Fusion Energi
| Year | Complaints | Median mi | Recalls | Crash ★ | MPG | Score (50 = typical) | Trend |
|---|---|---|---|---|---|---|---|
| 2020 | 43 | 32,500 | 0 | — | 42 | 34 · Fewer | Rising |
| 2019 | 122 | 36,000 | 1 | — | 42 | 65 · More | Rising |
| 2018 | 7 | 14,500 | 0 | — | 42 | — | Not enough data |
| 2017 | 19 | 17,500 | 0 | — | 42 | — | Rising |
| 2016 | 26 | 23,000 | 0 | 5 | 38 | 55 · Typical | Rising |
| 2015 | 23 | 47,000 | 1 | 5 | 38 | — | Stable |
| 2014 | 34 | 40,512 | 0 | 5 | 38 | 50 · Typical | Falling |
| 2013 | 39 | 48,268 | 0 | 5 | 38 | 38 · Typical | Rising |
All Ford Fusion Energi model years · Best and worst years by complaints
Frequently asked questions
How many NHTSA complaints does the 2016 Ford Fusion Energi have?
NHTSA recorded 26 consumer complaints for the 2016 Ford Fusion Energi as of Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
What part of the 2016 Ford Fusion Energi is reported most often?
Electrical system is named most often, in 8 complaints (31% of the total), followed by back-over prevention with 6.
Has the 2016 Ford Fusion Energi been recalled?
NHTSA lists no recall campaigns for this model year in the data used here. To check a specific vehicle, enter its VIN at nhtsa.gov/recalls.
How did the 2016 Ford Fusion Energi do in NHTSA crash tests?
NHTSA's 5-Star Safety Ratings give the 2016 Ford Fusion Energi 5 out of 5 stars overall. Ratings from different model years are only comparable when the vehicle was not redesigned in between.
What gas mileage does the 2016 Ford Fusion Energi get?
The EPA rates the 2016 Ford Fusion Energi (Fusion Energi Plug-in Hybrid, 2.0L 4-cyl · plug-in hybrid) at 38 mpg combined, 40 city and 36 highway when running on gasoline in hybrid mode. Other engine and drive versions are rated differently.
At what mileage are problems with the 2016 Ford Fusion Energi reported?
Among the 18 complaints that include a mileage, the median is 23,000 miles and the middle half falls between 11,000 and 90,000 miles; 72% were filed for vehicles with under 50,000 miles.
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate. Crash ratings are from NHTSA’s New Car Assessment Program. Fuel economy is from the EPA and DOE (fueleconomy.gov).
Complaint counts come from NHTSA’s public complaint database; we count each complaint once. The source records for this vehicle are on nhtsa.gov. Scores and trends are our own summaries of that data, described in the methodology. This page is not legal, safety or repair advice: for a specific vehicle, check its VIN at nhtsa.gov/recalls and ask a qualified mechanic. See an error? Tell us.