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Fuel systemPart report

2004 Volkswagen Jetta Fuel system Problems

Complaints
37about this part
Share
16%of 231 total for the year
Median mileage
85,550miles
Trend
StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.

NHTSA recorded 37 complaints about the fuel system of the 2004 Volkswagen Jetta, 16% of the 231 complaints for this model year. Where a mileage was given, the median is 85,550 miles. 1 of these say a crash was involved and 2 a fire, according to the filers. 1 recall campaign on record is filed under a similar system.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“My 2004 vw Jetta 1.8 turbo which I purchased new is having transmission problems. My cat has only 66,000 miles in it and has been well maintained. In the past two years I have replaced the fuel pump, battery, catalytic converter, numerous vacuum leaks ect...but a transmission???? Volkswagen needs to issue a recall as this is way to common!! Please help!”

NHTSA complaint #10398143, filed 2011-04, 66,000 miles

“My car literally turned off when I was turning a corner...luckily I wasn't on the freeway. The battery was fine. It turned out to be the lift fuel pump for my 2004.5 Volkswagen Jetta tdi pd bew. I was charged $400 by a local vw mechanic. The dealership would charge $800. If I had it done in tdi club, it would be around $200.”

NHTSA complaint #10256464, filed 2009-01, 88,500 miles

“Gas idles like it is stuck when over 40 MPH or like I have a stick shift and I am in 3rd gear driving and not switching gears. Two months ago the car went dead while I was driving and the dealership replaced the fuel pump. After about two weeks the check engine light came on and off again and again, then the dealership replaced the coil, but it still has the same problem.”

NHTSA complaint #10155630, filed 2006-04, 39,700 miles

“While driving down road early in morning approx 2 miles from house I just left from my 2004 Jetta shuts down total loss of all power I pulled car over in a church parking lot I smelled smoke and could see smoke coming from fire wall I raised hood and pulled battery cable off I could see smpoke filling inside of my car walked around to driver door to get my phone and I seen fuse box on fire.another vehicle stopped to help me and he approached my car and then called police ,full flames were coming from my car within 5 min so I stood back and watched my car burn .fire dept showed up and put…”

NHTSA complaint #11076395, filed 2018-03, 115,000 miles

“Vw corp rejected catalytic converter replacement when we identified that the flex pipe was leaking/loud and was over the mileage warranty (vw extended the part warranty to 10yrs or 120k miles) our car had 120,110 miles. There was no local vw dealership to id repairs near where I was working. The part did failed before the 120k miles; and has been leaking or damaged for sometime. Since it warmed up and I had the windows down I was able to hear the leak. This part was replaced under warranty previously and was a recall item on this model and year. …”

NHTSA complaint #10583941, filed 2014-04, 119,000 miles

Related recalls

Related service bulletins

Fuel system: other model years

YearComplaintsShare of year
2025413%
202449%
202337%
202237%
20211115%
202059%
2019295%
2018928%
20174226%
20163522%
20152010%
20144211%
2013438%
20128016%
201116627%
201030336%
200930735%
2008105%
200784%
2006234%
2005218%
20043716%
2003174%
2002223%
2001284%
2000225%
1999134%
1998105%
199747%
1995115%
199476%
199227%
199113%
199029%
1989414%
198815%
1987211%
1986536%

Other parts of the 2004 Volkswagen Jetta

Engine cooling
37 complaints
Electrical system
36 complaints
Transmission and drivetrain
35 complaints
Seats
22 complaints
Air bags
21 complaints
Brakes
12 complaints
Engine
11 complaints
Visibility (wipers, defrost, mirrors)
11 complaints
Exterior lighting
9 complaints
Body and structure
8 complaints
Other or unknown
7 complaints
Vehicle speed control
7 complaints

← All problems reported for the 2004 Volkswagen Jetta

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 31, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology