2021 Ford F-150 Body and structure Problems
- Complaints
- 36about this part
- Share
- 3%of 1,036 total for the year
- Median mileage
- 46,000miles
- Trend
- RisingComplaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.
NHTSA recorded 36 complaints about the body and structure of the 2021 Ford F-150, 3% of the 1,036 complaints for this model year. Where a mileage was given, the median is 46,000 miles. 1 a fire, according to the filers. 2 recall campaigns on record are filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Driver door won't lock or unlock in extreme cold. To exit and enter truck, I have to use the passenger door and slide into driver seat, which is very difficult b/c of the center console. No way I could get out of the truck in a hurry if I had to. Took to a dealer but of course it couldn't be duplicated. Internet search shows this is a problem with the 2021 Ford f150.”
NHTSA complaint #11643699, filed 2025-02“My rear passenger window shattered. My niece opened the door and the glass shattered. The window pane was held together by after market tint. It then fell under the vehicle. The vehicle is available for inspection until Friday, July 27, when it is scheduled for repair. The safety of the passengers was putt in jeopardy sure to the nature of the incident.”
NHTSA complaint #11603079, filed 2024-07“The saggy diaper is a hazard and major manufacturer defect that must be corrected ASAP. It needs to be metal period the end. The paper like cover bolted on the undercarriage is an awful engineering hazard. I have changed this item four times. The dealerships well established pattern of services for this issue and Google searches speak for themselves. I don’t know why Ford refuses to address this concern and blow me off.”
NHTSA complaint #11662939, filed 2025-05“A certified independent inspection company discovered welding on the main chassis of my Ford F-150. The welding is located on the front left frame area. I purchased the vehicle brand new, and it has never been in any accident or collision. This welding on a critical structural part creates a serious safety risk. Frame integrity may be compromised in normal driving or in the event of an impact. I transport my children daily in this vehicle, and I am afraid to drive it due to the possibility of structural failure. …”
NHTSA complaint #11702403, filed 2025-12“Please see Ford TSB SSM50543. In my case the driver's door has been freezing in the lock position. Door will not unlock and cannot be opened either from the inside or outside. The key in the outside will not unlock the door and pulling up on the knob inside cannot be done (even tried with pliers). The electric door locks for the frozen door do nothing. This made it possible for me to only get out of or into the driver's seat by climbing in/out from the passenger's side. I also tried to not lock the driver's door, and this just made the door frozen in the unlock position. …”
NHTSA complaint #11713665, filed 2026-01Related recalls
- 22V623000Aug 12, 2022Ford Motor Company (Ford) is recalling certain 2021-2022 F-150 vehicles. Underbody heat and noise insulators may loosen and contact the aluminum driveshaft…Covers: Ford F-150 2021–2022
- 21V986000Dec 16, 2021Ford Motor Company (Ford) is recalling certain 2021-2022 F-150 vehicles. Underbody heat and noise insulators may loosen and contact the aluminum driveshaft…Covers: Ford F-150 2021–2022
Related service bulletins
- 11037678Sep 22, 2026This article supersedes TSB 25-2466 to add Bronco Sport, Escape, Maverick and Corsair, as well as removing Expedition and Navigator. One time use parts for Corsair and Bronco…
- 11036301Aug 14, 2026Some 2021-2026 F-150 vehicles may exhibit a concern of the windshield wipers not parking in the correct position on the windshield and/or over-traveling. This may be due to…
- 11030820Mar 31, 2026Some 2021-2025 F-150 vehicles may exhibit an "Active Air Dam System Fault See Manual" warning message displayed in the instrument panel cluster (IPC) and/or an AAD hanging/not…
- 11029052Feb 24, 2026Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing…
- 11028912Feb 16, 2026Some 2021-2026 F-150 and 2024-2026 F-Super Duty vehicles equipped with one-touch up/down front windows may exhibit a window not responding to one-touch controls and/or bouncing…
- 11028915Feb 11, 2026Some 2021-2026 F-150 and 2024-2026 F-Super Duty vehicles equipped with one-touch up/down front windows may exhibit a window not responding to one-touch controls and/or bouncing…
- 11027710Jan 19, 2026Some of the vehicles listed in the Model statement above equipped with one-touch up/down front windows may exhibit a window not responding to one-touch controls and/or bouncing…
- 11024532Oct 24, 2025Some 2018-2025 F-150 and 2018-2026 F-Super Duty vehicles equipped with a tailgate step may exhibit a step assembly that binds/will not open or opens/pops up while driving. This…
- 11024199Oct 1, 2025Some of the vehicles listed in the Model statement above may exhibit a headliner rattle or sagging condition around the roof opening panel. This may be due to the adhesive…
Body and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 1 | 8% |
| 2025 | 3 | 3% |
| 2024 | 3 | 2% |
| 2023 | 24 | 6% |
| 2022 | 14 | 2% |
| 2021 | 36 | 3% |
| 2020 | 22 | 3% |
| 2019 | 32 | 2% |
| 2018 | 193 | 8% |
| 2017 | 112 | 8% |
| 2016 | 199 | 10% |
| 2015 | 148 | 8% |
| 2014 | 31 | 2% |
| 2013 | 48 | 2% |
| 2012 | 24 | 1% |
| 2011 | 33 | 2% |
| 2010 | 92 | 11% |
| 2009 | 34 | 10% |
| 2008 | 23 | 6% |
| 2007 | 31 | 6% |
| 2006 | 44 | 8% |
| 2005 | 77 | 7% |
| 2004 | 104 | 5% |
| 2003 | 32 | 8% |
| 2002 | 45 | 5% |
| 2001 | 65 | 5% |
| 2000 | 66 | 6% |
| 1999 | 95 | 9% |
| 1998 | 138 | 10% |
| 1997 | 226 | 8% |
| 1996 | 7 | 2% |
| 1995 | 18 | 3% |
| 1994 | 33 | 5% |
| 1993 | 13 | 2% |
| 1992 | 8 | 2% |
| 1991 | 8 | 3% |
| 1990 | 4 | 1% |
| 1989 | 8 | 4% |
| 1988 | 9 | 6% |
| 1987 | 5 | 5% |
| 1986 | 9 | 15% |
| 1985 | 3 | 11% |
Other parts of the 2021 Ford F-150
319 complaintsVisibility (wipers, defrost, mirrors)
131 complaintsElectrical system
130 complaintsExterior lighting
115 complaintsOther or unknown
97 complaintsFuel system
92 complaintsEngine
84 complaintsBrakes
77 complaintsBack-over prevention (rear camera)
43 complaintsForward collision avoidance
43 complaintsSteering
43 complaintsWheels
27 complaints
← All problems reported for the 2021 Ford F-150
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology